Adhesive Lamination

Adhesives. Acryhc emulsion and solution polymers form the basis of a variety of adhesive types. The principal use is in pressure-sensitive adhesives, where a film of a very low T (<—20 " C) acrylic polymer or copolymer is used on the adherent side of tapes, decals, and labels. Acrylics provide a good balance of tack and bond strength with exceptional color stabiUty and resistance to aging (201,202). AcryUcs also find use in numerous types of constmction adhesive formulations and as film-to-film laminating adhesives (qv). 

Vinylidene Chloride Copolymer Latex. Vinyhdene chloride polymers are often made in emulsion, but usuaUy are isolated, dried, and used as conventional resins. Stable latices have been prepared and can be used direcdy for coatings (171—176). The principal apphcations for these materials are as barrier coatings on paper products and, more recently, on plastic films. The heat-seal characteristics of VDC copolymer coatings are equaUy valuable in many apphcations. They are also used as binders for paints and nonwoven fabrics (177). The use of special VDC copolymer latices for barrier laminating adhesives is growing, and the use of vinyhdene chloride copolymers in flame-resistant carpet backing is weU known (178—181). VDC latices can also be used to coat poly(ethylene terephthalate) (PET) bottles to retain carbon dioxide (182). 

Latex Adhesive Applications. Polychloroprene latex adhesives have a long history of use in foil laminating adhesives, facing adhesives, and constmction mastics. Increasingly stringent restrictions on the emission of photoreactive solvents has heightened interest in latex compounds for broader apphcations, particularly contact bond adhesives. Table 10 makes a general comparison of solvent and latex contact bond adhesives (158). 

Melamine (I,3,5-triamino-2,4,6-triazine) was first prepared by Liebig in 1835. For a hundred years the material remained no more than a laboratory curiosity until Henkel patented the production of resins by condensation with formaldehyde. Today large quantities of melamine-formaldehyde resins are used in the manufacture of moulding compositions, laminates, adhesives, surface coatings and other applications. Although in many respects superior in properties to the urea-based resins they are also significantly more expensive. 

Membrane Switch Assembly Laminating Adhesive Films... 

Nitrile rubber adhesives. The main application corresponds to laminating adhesives. PVC, polyvinyl acetate and other polymeric films can be laminated to several metals, including aluminium and brass, by using NBR adhesives. NBR adhesives can also be used to join medium-to-high polarity rubbers to polyamide substrates. The adhesive properties of NBR rubbers can be further improved by chemical modification using polyisocyanate or by grafting with methyl methacrylate. 

Two-component urethane adhesives are used to bond sheet molding compound (SMC) panels for automotive OEM and aftermarket applications. Two-part urethanes are used as laminating adhesives in the RV industry. 

Silver is often preferred as an undercoat for rhodium by reason of its high electrical conductivity. A further advantage of silver in the case of the thicker rhodium deposits (0-0025 mm) applied to electrical contacts for wear resistance is that the use of a relatively soft undercoat permits some stress relief of the rhodium deposit by plastic deformation of the under-layer, and hence reduces the tendency to cracking , with a corresponding improvement in protective value. Nickel, on the other hand, may be employed to provide a measure of mechanical support, and hence enhanced wear resistance, for a thin rhodium deposit. A nickel undercoating is so used on copper printed connectors, where the thickness of rhodium that may be applied from conventional electrolytes is limited by the tendency of the plating solution to attack the copper/laminate adhesive, and by the lifting effect of internal stress in the rhodium deposit. 

Approximately one million metric tons of urea-formaldehyde resin are produced annually all over the world. More than 70% of this urea-formaldehyde resin is consumed by the forest products industry. The resin is used in the production of an adhesive for bonding particleboard (61% of the urea-formaldehyde used in the industry), medium-density fiberboard (27%), hardwood plywood (5%), and as a laminating adhesive (7%) for bonding furniture case goods, overlays to panels, and interior flush doors, for example. 

Plywood adhesive, 48% fibrous and granulated wood adhesive, 16% insulation adhesive, 13% laminate adhesive, 6% molding compounds, 5% foundry adhesive, 3% miscellaneous, 9%... 

Laminating adhesives generally bond clear laminate plastic films. As long as the films are clear, the adhesive can be cured by UV energy if they are opaque, electron beam radiation is a better choice. 

PSA-type laminating adhesives can be cured prior to the lamination. The adhesive film is tacky as a typical PSA and produces good bonds. Another method involves lamination first and the cure after that. In this case the bond... 

In the field of adhesives, electron beam curing has been used mainly in pressure-sensitive and laminating adhesives. ... 

Recently a solvent-free dual-cure laminating adhesive based on the combination of polyurethane chemistry and EB cure was developed that exhibits improved properties compared to laminates prepared by either method alone. ... 

Table 7.3 Formulation for PSA-Type UV Curable Laminating Adhesive. ..149...

Laminating Adhesives Polymeric Fiber-Reinforced Composites... 

Ultraviolet-curable laminating adhesives use cationic chemistry and visible initiating systems to solve laminating problems with polyester films, which absorb most UV radiation.15... 

Advantages of EB-curable over UV-curable laminating adhesives are 19... 

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