Iron oxides compounds

TABLE 24.1 Iron Oxide Compounds at Different Oxidation States of Iron ... 

In all cases, the surface layer contained iron both in a metallic state and as different iron oxide compounds. In the case of the electropolished sample, HEDP inhibitor coverage was twice that for the Ar" sputtered sample. 

The effect of the oxide layer on inhibitor adsorption is shown in Fig. 9-45. In the case of a Ca/HEDP = 3 molar ratio, a higher oxygen content was observed on the mild steel surface. The increase in oxygen in the O Is spectra is nearly 1.2 times compared to other cases (Fig. 9-45 a, b). Similar results were obtained by analysis of the Fe 2p XPS spectra. There was an enrichment of iron oxide compounds on the surface (binding energy Fe 707 eV Fe oxide compounds 708-712 eV). The results show that both a thicker oxide layer and the presence of Ca " cations... 

Iron(II) sulfate hydrate (and its mineral analogue melanterite) does not appear to have been used directly as a pigment, but found widespread employment historically as a precursor compound calcination of so-called copperas leads to a loss of water and sulfur trioxide - that is, sulfuric acid - to give synthetic iron oxide compounds. 

Ferrites are iron oxide compounds with a composition given by M0(Fe203), where M is a divalent cation such as Zr ", Cu, Co, Mn " ", or Fe. To improve the saturation... 

The term ferrite is commonly used generically to describe a class of magnetic oxide compounds which contain iron oxide as a principal component. In metallurgy (qv), however, the term ferrite is often used as a metaHographic indication of the a-iron crystalline phase. 

Anhydrous FeF is prepared by the action of Hquid or gaseous hydrogen fluoride on anhydrous FeCl (see Iron compounds). FeF is insoluble in alcohol, ether, and ben2ene, and sparingly soluble in anhydrous HF and water. The pH of a saturated solution in water varies between 3.5 and 4.0. Low pH indicates the presence of residual amounts of HF. The light gray color of the material is attributed to iron oxide or free iron impurities in the product. 

Pure iron is a silvery white, relatively soft metal and is rarely used commercially. Typical properties are Hsted in Table 1. Electrolytic (99.9% pure) iron is used for magnetic cores (2) (see Magnetic materials, bulk). Native metallic iron is rarely found in nature because iron which commonly exhibits valences of +2 and +3 combines readily with oxygen and sulfur. Iron oxides are the most prevalent form of iron (see Iron compounds). Generally, these iron oxides (iron ores) are reduced to iron and melted in a blast furnace. The hot metal (pig iron) from the blast furnace is refined in steelmaking furnaces to make steel... 

Iron(III) acetate [1834-30-6], Ee(C2H202)3, is prepared industrially by treatment of scrap iron with acetic acid followed by air oxidation. Iron(III) acetate is used as a catalyst in organic oxidation reactions, as a mordant, and as a starting material for the preparation of other iron-containing compounds. 

Nitrates. Iron(II) nitrate hexahydrate [14013-86-6], Fe(N03)2 6H20, is a green crystalline material prepared by dissolving iron in cold nitric acid that has a specific gravity of less than 1.034 g/cm. Use of denser, more concentrated acid leads to oxidation to iron(III). An alternative method of preparation is the reaction of iron(II) sulfate and barium or lead nitrate. The compound is very soluble in water. Crystallisation at temperatures below — 12°C affords an nonahydrate. Iron(II) nitrate is a useful reagent for the synthesis of other iron-containing compounds and is used as a catalyst for reduction reactions. 

In atomization, a stream of molten metal is stmck with air or water jets. The particles formed are collected, sieved, and aimealed. This is the most common commercial method in use for all powders. Reduction of iron oxides or other compounds in soHd or gaseous media gives sponge iron or hydrogen-reduced mill scale. Decomposition of Hquid or gaseous metal carbonyls (qv) (iron or nickel) yields a fine powder (see Nickel and nickel alloys). Electrolytic deposition from molten salts or solutions either gives powder direcdy, or an adherent mass that has to be mechanically comminuted. 

Iron oxide is also used for nonpigmentary applications, eg, ferrites (qv) and foundry sands making total world demand for iron oxide close to 1 X 10 t. The principal worldwide producers of iron oxide pigments are Bayer AG (ca 300,000 t/yr worldwide), and Harcros Pigments Inc., a subsidiary of Harrisons Crosfield PLC. In the United States, Bayer produces the Bayferrox line of iron oxide pigments in New Martinsville (see Iron compounds). 

In the Bnchamp process, nitro compounds are reduced to amines in the presence of iron and an acid. This is the oldest commercial process for preparing amines, but in more recent years it has been largely replaced by catalytic hydrogenation. Nevertheless, the Bnchamp reduction is still used in the dyestuff industry for the production of small volume amines and for the manufacture of iron oxide pigments aniline is produced as a by-product. The Bnchamp reduction is generally mn as a batch process however, it can also be mn as a continuous (48) or semicontinuous process (49). 

Water. Based on the overall balanced equation for this reaction, a minimum of one mole of water per mole of nitro compound is required for the reduction to take place. In practice, however, 4 to 5 moles of water per mole of nitro compound are used to ensure that enough water is present to convert all of the iron to the intermediate ferrous and ferric hydroxides. In some cases, much larger amounts of water are used to dissolve the amino compound and help separate it from the iron oxide sludge after the reaction is complete. 

Chemical pigments or synthetics may be metal compounds. A good example is white titanium dioxide. Other chemical pigments include cadmium sulfide colors, iron blue, and several synthetic versions of iron oxides. 

Barium carbonate of finely controlled particle size reacts in the soHd state when heated with iron oxide to form barium ferrites. Magnetically aligned barium ferrite [11138-11-7] powder can be pressed and sintered into a hard-core permanent magnet which is used in many types of small motors. Alternatively, ground up magnetic powder can be compounded into plastic strips which are used in a variety of appHances as part of the closure mechanism. 

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