Separator inertial

Schmidt number = p D flow-line separation number = D j inertial separation number = U /U /... 

Entrainment separation is accomplished with inertial separators, which are usually cyclones or impingement separators of various forms. If properly designed, these devices can remove virtually all droplets of the sizes produced in scrubbers. However, reentrainment of liquid can take place in poorly designed or overloaded separators. 

Nearly every FCC unit employs some type of inertial separation device connected on the end of the riser to separate the bulk of the catalyst from the vapors. Most units use a deflector device to turn the catalyst direction downward. On some units, tlie riser is dhectly attached to a set of cyclones. The term rough cut cyclones (Figure 4-47)... 

Inertial separator A device used for sepa rating bodies from one another, or from a fluid in which they are contained, by virtue of inertial differences. 

Within the range of their performance capabilities, cyclones are one of the least expensive dust-collection systems. Their major limitation is that, unless very small units are used, efficiency is low for particles smaller than five microns. Although cyclones may be used to collect particles larger than 200 microns, gravity-settling chambers or simple inertial separators are usually satisfactory and less subject to abrasion. 

Centrifugal separators take the idea of an inertial separator a step further and make use of the principle that an object whirled about an axis at a constant radial distance from the point is acted on by a force. Use of centrifugal forces increases the force acting on the particles. Particles that do not settle readily in gravity settlers often can be separated from fluids by centrifugal force. 

Figure 8.4 Inertial separators increase the efficiency of separation by giving the particles downward momentum.

For the separation of gas-solid mixtures, preliminary design of inertial separators, cyclones, electrostatic precipitators, scrubbers and some types of filters can be carried out on the basis of collection efficiency curves derived from experimental performance. 

A fuel cell system for automobile application is shown in Figure 1.5 [41]. At the rated power, the PEMFC stack operates at 2.5 atm. and 80°C to yield an overall system efficiency of 50% (based on lower heating value of hydrogen). Compressed hydrogen and air are humidified to 90% relative humidity at the stack temperature using process water and heat from the stack coolant. A lower system pressure is at part load and is determined by the operating map of the compressor-expander module. Process water is recovered from spent air in an inertial separator just downstream of the stack in a condenser and a demister at the turbine exhaust. 

The down-comer from the gas/liquid separator that collects the liquid slurry product is connected to the suction side of a moyno-type (Liberty progressive cavity) pump. The pump discharge is connected to a primary separation device (an inertial separator similar to a hydrocyclone). Since the slurry pump is a positive displacement device (i.e., no slurry slippage inside the pump), the total flow... 

In the S W fluid catalytic cracking process (Figure 8-15), the heavy feedstock is injected into a stabilized, upward flowing catalyst stream whereupon the feedstock-steam-catalyst mixture travels up the riser and is separated by a high efficiency inertial separator. The product vapor goes overhead to the main fractionator (Long, 1987). 

These devices are employed for fine powders (40-400 im) and also coarser particles. In the Franken or Vandenhoek inertial separators [13,14] (Fig. 4a) particle-air mixture enters from the top and falls down in the inlet pipe. The air turns abruptly to the outlet pipe inclined by about 45-50° and carries the fine particles. Coarse fraction proceeds straight down because of high inertia towards the discharge pipe. On its way this material undergoes repeated separation in a secondary air flow carrying fines into a curvilinear chamber. Then they exit via the outlet pipe with blades mounted for better air distribution. These classifiers, manufactured by Buell Co., are used for separation of pulverized limestone at cut size of 150 pra with feeds from a few pounds to 600 t/h [15], In the Buell s variant of this device [14] blades have different angles to increase the efficiency. Such devices were used for separation of 15-1000 pm particles. 

In a separate investigation on the fragility of agglomerates, we have determined that the agglomerates up to modest sizes are sufficiently robust to withstand the rigors of the flow through cyclones and electrostatic precipitators (27). The research is based on experimental results with inertial separation devices (impactors) and comparing the experienced shear stresses in impactors as determined from theory, with the shear stresses experienced in cyclones. 

Virtual impaction uses the principle of inertial separation, but the impaction plate is replaced by a zone of relatively stagnant air below the nozzle. The virtual surface formed by deflecting streamlines gives separation conditions similar to those in conventional impactors. Large particles travel straight through into the low-flow region,... 

Cyclone and inertial separators for removal of large solid particles... 

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