Filler polyester resin

Alkyds are formulated from polyester resins, cross-linking monomers, and fillers of mineral or glass. The unsaturated polyester resins used for thermosetting alkyds are the reaction products of polyfunctional organic alcohols (glycols) and dibasic organic acids. 

TrialkylPhosphates. Triethyl phosphate [78-40-0] C H O P, is a colorless Hquid boiling at 209—218°C containing 17 wt % phosphoms. It may be manufactured from diethyl ether and phosphoms pentoxide via a metaphosphate intermediate (63,64). Triethyl phosphate has been used commercially as an additive for polyester laminates and in ceHulosics. In polyester resins, it functions as a viscosity depressant as weH as a flame retardant. The viscosity depressant effect of triethyl phosphate in polyester resins permits high loadings of alumina trihydrate, a fire-retardant smoke-suppressant filler (65,66). 

Dicylopentadiene Resins. Dicyclopentadiene (DCPD) can be used as a reactive component in polyester resins in two distinct reactions with maleic anhydride (7). The addition reaction of maleic anhydride in the presence of an equivalent of water produces a dicyclopentadiene acid maleate that can condense with ethylene or diethylene glycol to form low molecular weight, highly reactive resins. These resins, introduced commercially in 1980, have largely displaced OfXv o-phthahc resins in marine apphcations because of beneficial shrinkage properties that reduce surface profile. The inherent low viscosity of these polymers also allows for the use of high levels of fillers, such as alumina tfihydrate, to extend the resin-enhancing, fiame-retardant properties for apphcation in bathtub products (Table 4). 

This is also known as Bulk Moulding Compound (BMC). It is blended through a mix of unsaturated polyester resin, crosslinking monomer, catalyst, mineral fillers and short-length fibrous reinforcement materials such as chopped glass fibre, usually in lengths of 6-25 mm. They are all mixed in different proportions to obtain the required electromechanical properties. The mix is processed and cured for a specific time, under a prescribed pressure and temperature, to obtain the DMC. 

Besides resin and reactive diluent, additives are commonly incorporated into polyester resins. These include not only curing agents and fillers (see Section 25.2.3) but also ultraviolet stabilisers. The latter are particularly important for outdoor applications such as roof lighting, benzotriazoles being particularly effective. 

Polyester resins, reinforced with glass fibers, are used widely in the construction of process equipment. Some physical and mechanical properties are presented in Table 3.48. Table 3.49 lists various materials used as filler and the properties they impart to different plastics. 

Specially formulated polyester resin that is pigmented and contains fillers. Provides a smooth, pore-free surface for the plastic article. 

For a complete panel replacement, the refinisher starts with a panel preprimed in the appropriate stoving primer. For spot repairs or larger repairs without replacement of metal, there will be areas which have to be rubbed through to clean metal. Any indentations then have to be filled with a stopper or spray filler, probably based on unsaturated polyester resins and styrene, with cure initiated by mixing in an organic peroxide. After sanding, remaining bare metal areas are sprayed with a two-pack etch primer. 

The final properties depend not only on unstaturated polyester structure but also on a number of other parameters, such as the nature and proportion of unsaturated comonomer, the nature of the initiator, and the experimental conditions of the crosslinking reaction. Moreover, since polyester resins are mainly used as matrices for composite materials, the nature and amount of inorganic fillers and of reinforcing fibers are also of considerable importance. These aspects have been discussed in many reviews and book chapters and are beyond the scope of this chapter.7-9... 

A plastics material of particular application in electrical components. It consists of a thermosetting polyester resin, mineral fillers, fibrous reinforcement and a hquid crosslinking medium such as diallyl phthalate. Down-Stroking Press... 

In addition, fillers can be used for both cost reduction and property modification. Table 21.3 presents some examples of typical fillers and their effects on the unsaturated polyester resin formulation properties. 

Sheet molding compounds (SMCs) and bulk molding compounds (BMCs) are the dominant materials used in automotive applications. These composites of unsaturated polyester resin, fillers and fiberglass have advantages of high stiffness, heat resistance and low coefficient of expansion. Coupled with low creep resistance, which is a distinct advantage over thermoplastic competition, and low-profile additives, which can yield Class A surfaces, these materials are well suited for applications from exterior body panels to under the hood components. 

The use of maleic anhydride as a compatiblizer between wood particles and bisphenol A-based polyesters resins has been investigated (Han etal., 1991). In this study, the MA was added directly to the composition of woody matrix filler and resin rather than by pre-modification of the wood. It was found that composite properties were improved by addition of MA, probably due to esterification of the wood occurring during the kneading process. The modification of sawdust using maleic anhydride has been performed in order to provide a compatible filler for polyester resins (Marcovich etal., 1996). Modification was performed at room temperature using a solution of maleic anhydride in acetone, in some cases catalysed with sulphuric acid. It was claimed that bonding occurred under these mild conditions from IR spectroscopic evidence only. 

Whereas McGee [188] did not verify any effect of particulate fillers (i.e., glass, calcium carbonate, and aluminum) on the reaction kinetics, Lem and Han [185], working with calcium carbonate and clay in an unsaturated polyester resin, concluded that the reaction rate increases by increasing the filler content. 

The effect of k on d is most clearly demonstrated in the experiment by Fukada and Date (1970) on the polyester resin film, filled with powdered barium titanate and polarized under a d.c. field. The strong piezoelectricity, as shown in Fig. 29, is ascribed to the polarization charge of the ceramic filler and heterogeneous strain due to the composite structure. The real part d exhibits a maximum at 90° C and d" has a peak and a succeeding dip at this temperature where the primary relaxation of polyester resin occurs. The behavior of d and d" is quite similar to that of k and k" in Fig. 16, respectively, in which decreasing X = an corresponds to increasing temperature. 

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