Fibers melting points

Finally, the use of low-melting polyesters for low-melt fibers (melting point, 110-180 °C) should be pointed out, where TPA is replaced partly by IPA or adipic acid for bond fiber application. 

An opinion which is frequently voiced as far as nanofibers formation by electrospinning is concerned is that the structure in nanofibers and the properties of the growing crystals should deviate strongly from the one of bulk systems due to rapid structure formation and confinement effects imposed by the small diameter of the fibers. Melting point depressions originating from a reduction in size of the crystals are well known from metals or semi-conductor systems. Yet, no such effects actually seem to be of general significance in electrospun polymer nanofibers. One has to take into account in this con-... 

The first reported synthesis of acrylonitrile [107-13-1] (qv) and polyacrylonitrile [25014-41-9] (PAN) was in 1894. The polymer received Htde attention for a number of years, until shortly before World War II, because there were no known solvents and the polymer decomposes before reaching its melting point. The first breakthrough in developing solvents for PAN occurred at I. G. Farbenindustrie where fibers made from the polymer were dissolved in aqueous solutions of quaternary ammonium compounds, such as ben2ylpyridinium chloride, or of metal salts, such as lithium bromide, sodium thiocyanate, and aluminum perchlorate. Early interest in acrylonitrile polymers (qv), however, was based primarily on its use in synthetic mbber (see Elastomers, synthetic). 

Because of the high melt viscosity of polyolefins, normal spinning melt temperatures are 240—310°C, which is 80—150°C above the crystalline melting point. Because of the high melt temperatures used for polyolefin fiber spinning, thermal stabilizers such as substituted hindered phenols are added. In the presence of pigments, the melt temperature must be carefully controlled to prevent color degradation and to obtain uniform color dispersion. 

Thermal Resistance and Flammability. Thermal analysis of PVA filament yam shows an endothermic curve that starts rising at around 220°C the endothermic peak (melting point) is 240°C, varying afitde depending on manufacture conditions. When exposed to temperatures exceeding 220°C, the fiber properties change irreversibly. 

Thermoplastic Fibers. The thermoplastic fibers, eg, polyester and nylon, are considered less flammable than natural fibers. They possess a relatively low melting point furthermore, the melt drips rather than remaining to propagate the flame when the source of ignition is removed. Most common synthetic fibers have low melting points. Reported values for polyester and nylon are 255—290°C and 210—260°C, respectively. 

Other routes for hydroxybenzaldehydes are the electrolytic or catalytic reduction of hydroxybenzoic acids (65,66) and the electrolytic or catalytic oxidation of cresols (67,68). (see Salicylic acid and related compounds). Sahcylaldehyde is available in drums and bulk quantities. The normal specification is a freezing point minimum of 1.4°C. 4-Hydroxybenzaldehyde is available in fiber dmms, and has a normal specification requirement of a 114°C initial melting point. More refined analytical methods are used where the appHcation requires more stringent specifications. 

Fiber type Breaking tenacity, N / tex Elongation, % Specific gravity Moisture regain, % Approximate melt point, °C... 

Nylon-11. Nylon-11 [25035-04-5] made by the polycondensation of 11-aminoundecanoic acid [2432-99-7] was first prepared by Carothers in 1935 but was first produced commercially in 1955 in France under the trade name Kilsan (167) Kilsan is a registered trademark of Elf Atochem Company. The polymer is prepared in a continuous process using phosphoric or hypophosphoric acid as a catalyst under inert atmosphere at ambient pressure. The total extractable content is low (0.5%) compared to nylon-6 (168). The polymer is hydrophobic, with a low melt point (T = 190° C), and has excellent electrical insulating properties. The effect of formic acid on the swelling behavior of nylon-11 has been studied (169), and such a treatment is claimed to produce a hard elastic fiber (170). 

The pelargonic acid by-product is already a useful item of commerce, making the overall process a commercial possibiUty. The 13-carbon polyamides appear to have many of the properties of nylon-11, nylon-12, or nylon-12,12 toughness, moisture resistance, dimensional stabiUty, increased resistance to hydrolysis, moderate melt point, and melt processibiUty. Thus, these nylons could be useful in similar markets, eg, automotive parts, coatings, fibers, or films. Properties for nylon-13,13 are = 56 (7 and = 183 (7 (179). 

Some time earlier, Eastman-Kodak has been working on a novel polyester as an entry into the important polyester fiber market and had devised a new ahcychc diol, 1,4-cydohexanedimethanol [105-08-5] effectively made by exhaustive hydrogenation of dimethyl terephthalate. Reaction of the new diol with dimethyl terephthalate gave a crystalline polyester with a higher melting point than PET and it was introduced in the United States in 1954 as a new polyester fiber under the trade name Kodel (5). Much later the same polyester, now called PCT, and a cyclohexanedimethanol—terephthalate/isophthalate copolymer were introduced as mol ding resins and thermoforming materials (6). More recentiy stiU, copolymers of PET with CHDM units have been introduced for blow molded bottie resins (7). 

Refractory fibers are most often used in applications above 1000°C. Table 1 shows the maximum long-term use temperatures in both oxidising and nonoxidizing atmospheres. For short exposures, however, some of these fibers can be used with Htde degradation at temperatures within 100°C of their melting points. 

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