Fabrication microfabrication

D microfabricated reactor devices are typically made by fabrication techniques other than stemming from microelectronics, e.g. by modern precision engineering techniques, laser ablation, wet-chemical steel etching or pEDM techniques. Besides having this origin only, these devices may also be of hybrid nature, containing parts made by the above-mentioned techniques and by microelectronic methods. Typical materials are metals, stainless steel, ceramics and polymers or, in the hybrid case, combinations of these materials. 

The application of polymer monoliths in 2D separations, however, is very attractive in that polymer-based packing materials can provide a high performance, chemically stable stationary phase, and better recovery of biological molecules, namely proteins and peptides, even in comparison with C18 phases on silica particles with wide mesopores (Tanaka et al., 1990). Microchip fabrication for 2D HPLC has been disclosed in a recent patent, based on polymer monoliths (Corso et al., 2003). This separation system consists of stacked separation blocks, namely, the first block for ion exchange (strong cation exchange) and the second block for reversed-phase separation. This layered separation chip device also contains an electrospray interface microfabricated on chip (a polymer monolith/... 

As the analytical, synthetic, and physical characterization techniques of the chemical sciences have advanced, the scale of material control moves to smaller sizes. Nanoscience is the examination of objects—particles, liquid droplets, crystals, fibers—with sizes that are larger than molecules but smaller than structures commonly prepared by photolithographic microfabrication. The definition of nanomaterials is neither sharp nor easy, nor need it be. Single molecules can be considered components of nanosystems (and are considered as such in fields such as molecular electronics and molecular motors). So can objects that have dimensions of >100 nm, even though such objects can be fabricated—albeit with substantial technical difficulty—by photolithography. We will define (somewhat arbitrarily) nanoscience as the study of the preparation, characterization, and use of substances having dimensions in the range of 1 to 100 nm. Many types of chemical systems, such as self-assembled monolayers (with only one dimension small) or carbon nanotubes (buckytubes) (with two dimensions small), are considered nanosystems. 

Several techniques are now available for the fabrication of nanostructures. These techniques arise from four approaches, and their simultaneous applicability to a common set of targets is one of the reasons for the excitement in the field. The first set includes the classical techniques developed from microfabrication ... 

Lu H, Schmidt MA, Jensen KF (2001) Photochemical Reactions and On-Line UV Detection in Microfabricated Reactors. Lab Chip 1 22-28 Manz A, Harrison DJ, Verpoorte EMJ, Fettinger JC, Ludi H, Widmer HM (1991) Miniaturization of Chemical-Analysis Systems - A Look into next Century Technology or just a Fashionable Craze. Chimia 45 103-105 McCreedy T (1999) Reducing the Risks of Synthesis. Chem Ind 15 588-590 McCreedy T (2000) Fabrication Techniques and Materials Commonly Used for the Production of Microreactors and Micro Total Analytical Systems. Trac Trends Anal Chem 19 396-401... 

CE chips are mainly obtained using various glass substrates, from inexpensive soda-lime glass to high-quality quartz.Various polymer materials are also used. The choice of a particular material depends on its surface properties, ease of fabrication, which can be quite different according to the material origin, disposability, and price. Microfabrication processes were recently reviewed and the reader is thus referred to dedicated literature for additional useful information on microfluidic device fabrication. ... 

Optical properties of the material are less critical for microchips hyphenated with MS than for devices with on-chip optical detection where low background absorption or fluorescence is mandatory. Thus, completely opaque polymers like glassy carbon or polyimide " can be used as microfabrication substrates. Furthermore, polymer microchips are of great interest because their potentially low manufacturing costs may allow them to be disposable. Methods used for the fabrication of plastic chips include laser ablation and molding methods. 

Microchips fabrication with integrated tips can result in improved spray repeatability and efficiency since alignment and dead volume are not a critical issue anymore. However, production of fine and robust nanospray emitters as an integral part of a microdevice is not trivial, and highly specialized microfabrication procedures are required. Microfluidic devices with integrated ESI tips have been produced for infusion experiments, but to date, no microchips with such a design was fabricated for CE separation prior to MS detection. 

Miniaturization of electrochemical power sources, in particular batteries and fuel cells, has been described as a critical—but missing—component in transitioning from in-lab capability to the freedom of autonomous devices and systems. - In top-down approaches, macroscopic power sources are scaled to the microlevel usually by the use of fabrication methods, often in combination with new materials. Power generation schemes that can themselves be microfabricated are particularly appealing, as they can lead to a one-stop fabrication of device/machine function with an integrated power source. 

Three-dimensional electrode arrays have been fabricated using two very different micromachining methods. One approach, named carbon MEMS or C-MEMS, is based on the pyrolysis of photoresists. The use of photoresist as the precursor material is a key consideration, since photolithography can be used to pattern these materials into appropriate structures. The second approach involves the micromachining of silicon molds that are then filled with electrode material. Construction of both anode and cathode electrode arrays has been demonstrated using these microfabrication methods. 

---