Epoxides chlorination

Chem. Descrip. Mixt. of surf.-act. basic and acidic fatty acids in xylene Uses Wetting agent, dispersant, deflocculant, antiflooding agent for solv.-based paints, alkyd, epoxide, chlorinated rubber, bitumen, polyurethane, and polyester systems... 

Unlike PHA modification via manipulation of the fermentation process, chemical reactions allow for the bulk production of a uniform product and incorporation of diverse functional groups to produce useful tailor-made polymers with desirable properties for niche applications. PHA modification by chemical processes can be achieved by different methods such as car-bojq lation, hydrojylation, epoxidation, chlorination, grafting reaction etc. (Figure 7.1). ... 

Today s environmental concerns demand clean reaction processes that do not use harmful organic solvents.Water is without doubt the most environmentally friendly solvent. NR latex is exuded from the Hevea tree as an aqueous emulsion therefore, it would be desirable to modify the NR latex. Many chemical reactions, such as hydrogenation, epoxidation, chlorination,graft copolymerization and oxidative degradation have been performed on the reactive double bonds of the isoprene structure along the molecular chain. 

Displacement of activated chlorine atoms also proceeds with certain types of organic compounds, but only in the presence of Lewis acid catalysts. Particular examples include epoxides, polyhydric alcohols, trialkylphosphites (12), and P-aminocrotonates (13). These additives are commonly used in conjunction with metallic stabilizers to provide complete, high performance, commercial stabilizer packages. 

Hypochlorous acid, preformed or generated in situ from chlorine and water, is employed in the manufacture of chlorohydrins (qv) from olefins, en route to epoxides, and in the production of chloramines (qv), especially chloroisocyanurates from cyanuric acid (see Cyanuric and isocyanuric acids). 

Commercial use of many chlorinated derivatives imposes stress on the stabHity of the solvent. Inhibitors classified as antioxidants (qv), acid acceptors, and metal stabilizers are added to minimize these stresses. AH the chloriaated derivatives hydrolyze at a slow but finite rate when dissolved ia water. Hydrolysis of chloriaated solvents typicaHy Hberates hydrogen chloride that can corrode storage containers and commercial metal-cleaning equipment. The Hberated hydrogen chloride can be neutralized by an appropriate epoxide to form noncorrosive chlorohydrins (qv). 

Methylene chloride is one of the more stable of the chlorinated hydrocarbon solvents. Its initial thermal degradation temperature is 120°C in dry air (1). This temperature decreases as the moisture content increases. The reaction produces mainly HCl with trace amounts of phosgene. Decomposition under these conditions can be inhibited by the addition of small quantities (0.0001—1.0%) of phenoHc compounds, eg, phenol, hydroquinone, -cresol, resorcinol, thymol, and 1-naphthol (2). Stabilization may also be effected by the addition of small amounts of amines (3) or a mixture of nitromethane and 1,4-dioxane. The latter diminishes attack on aluminum and inhibits kon-catalyzed reactions of methylene chloride (4). The addition of small amounts of epoxides can also inhibit aluminum reactions catalyzed by iron (5). On prolonged contact with water, methylene chloride hydrolyzes very slowly, forming HCl as the primary product. On prolonged heating with water in a sealed vessel at 140—170°C, methylene chloride yields formaldehyde and hydrochloric acid as shown by the following equation (6). 

Further dechlorination may occur with the formation of substituted diphenyhnethanes. If enough aluminum metal is present, the Friedel-Crafts reactions involved may generate considerable heat and smoke and substantial amounts of hydrogen chloride, which reacts with more aluminum metal, rapidly forming AlCl. The addition of an epoxide inhibits the initiation of this reaction by consuming HCl. Alkali, alkaline-earth, magnesium, and zinc metals also present a potential reactivity hazard with chlorinated solvents such as methylene chloride. 

The (9-cresol novolaks of commercial significance possess degrees of polymerization, n, of 1.7—4.4 and the epoxide functionaUty of the resultant glycidylated resins varies from 2.7 to 5.4. Softening points (Durran s) of the products are 35—99°C. The glycidylated phenol and o-cresol—novolak resins are soluble in ketones, 2-ethoxyethyl acetate, and toluene solvents. The commercial epoxy novolak products possess a residual hydrolyzable chlorine content of <0.15 wt% and a total chlorine content of ca 0.6 wt % (Table 2). 

Several other changes that are supposed to slow down the reaction can cause runaway. In the case of ethylene oxidation, chlorinated hydrocarbons are used as inhibitors. These slow down both the total and the epoxidation, although the latter somewhat less. When the reaction is running too high and the inhibitor feed is suddenly increased in an attempt to control it, a runaway may occur. The reason is similar to that for the feed temperature cut situation. Here the inhibitor that is in the ppm region reacts with the front of the catalytic bed and slowly moves down stream. The unconverted reactants reach the hotter zone before the increased inhibitor concentration does. 

Substitution of an additional nitrogen atom onto the three-carbon side chain also serves to suppress tranquilizing activity at the expense of antispasmodic activity. Reaction of phenothia zine with epichlorohydrin by means of sodium hydride gives the epoxide 121. It should be noted that, even if initial attack in this reaction is on the epoxide, the alkoxide ion that would result from this nucleophilic addition can readily displace the adjacent chlorine to give the observed product. Opening of the oxirane with dimethylamine proceeds at the terminal position to afford the amino alcohol, 122. The amino alcohol is then converted to the halide (123). A displacement reaction with dimethylamine gives aminopromazine (124). ... 

Compounds are prepared by a fairly standard sequence which consists of condensation of an appropriate phenol with epichlorohydrin in the presence of base. Attack of phenoxide can proceed by means of displacement of chlorine to give epoxide (45) directly. Alternatively, opening of the epoxide leads to anion 44 this last, then, displaces halogen on the adjacent carbon to lead to the same epoxide. Reaction of the epoxide with the appropriate amine then completes the synthesis. 

In all the compositions, the DCP-cured blends showed better properties than the corresponding unvulcanized samples. Choudhary et al. [30] further demonstrated the use of EPDM, chlorinated PE, chlorosulfo-nated PE, maleic anhydride modified polyethylene, and blends of epoxidized natural rubber-sulfonated EPDM as compatibilizers in NR-LDPE (low-density PE) blends. 

The chloride ion is the most frequent cause of contact corrosion, since chlorine is present in the many chlorinated plastics, and is also frequently retained in residual amounts from reactive intermediates used in manufacture. Thus epoxides usually contain chloride derived from the epichlor-hydin used as the precursor of the epoxide. In addition to the contaminants referred to in Table 18.18, various metal and ammonium cations, inorganic anions and long-chain fatty acids (present as stabilisers, release agents or derived from plasticisers) may corrode metals on contact. 

The introduction of chlorinated porphyrins (10) allowed for hydrogen peroxide to be used as terminal oxidant [62], These catalysts, discovered by Mansuy and coworkers, were demonstrated to resist decomposition, and efficient epoxidations of olefins were achieved when they were used together with imidazole or imidazo-lium carboxylates as additives, (Table 6.6, Entries 1 and 2). 

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