Elastomers butyl rubber

Isobutylene-isoprene elastomer (butyl rubber Sparks and Thomas)... 

HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HMX HNS NTO NTO/HMX NTO/HMX NTO/HMX PETN PETN PETN PETN PETN PETN PETN PETN PETN PETN RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX RDX TATB/HMX Cariflex (thermoplastic elastomer) Hydroxy-terminated polybutadiene (polyurethane) Hydroxy-terminated polyester Kraton (block copolymer of styrene and ethylene-butylene) Nylon (polyamide) Polyester resin-styrene Polyethylene Polyurethane Poly(vinyl) alcohol Poly(vinyl) butyral resin Teflon (polytetrafluoroethylene) Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Cariflex (block copolymer of butadiene-styrene) Cariflex (block copolymer of butadiene-styrene) Estane (polyester polyurethane copolymer) Hytemp (thermoplastic elastomer) Butyl rubber with acetyl tributylcitrate Epoxy resin-diethylenetriamine Kraton (block copolymer of styrene and ethylene-butylene) Latex with bis-(2-ethylhexyl adipate) Nylon (polyamide) Polyester and styrene copolymer Poly(ethyl acrylate) with dibutyl phthalate Silicone rubber Viton (fluoroelastomer) Teflon (polytetrafluoroethylene) Epoxy ether Exon (polychlorotrifluoroethylene/vinylidine chloride) Hydroxy-terminated polybutadiene (polyurethane) Kel-F (polychlorotrifluoroethylene) Nylon (polyamide) Nylon and aluminium Nitro-fluoroalkyl epoxides Polyacrylate and paraffin Polyamide resin Polyisobutylene/Teflon (polytetrafluoroethylene) Polyester Polystyrene Teflon (polytetrafluoroethylene) Kraton (block copolymer of styrene and ethylene-butylene)... 

Ivchenko et al. [1981] investigated the possibility of producing elastic films and coatings for synthetic leathers by introducing elastomers into PE (Table 11.9), followed by irradiation to increase their strength and heat resistance, and prevent ply separation (delamination). Six different elastomers (butyl rubber, HR, chlorinated-PE, CPE, chlorsulphonated-PE, CSR, polyisobutylene, PIB, and two polybutadiene rubbers, BR, were added to PE. Films were made on a roll mill at 105°C, and were then pressed at 130°C. The samples were irradiated at 20°C with electrons (dose rate = 0.4 kGy/s). 

The presence of double bonds in the skeletal structure of a polymer makes it susceptible to oxidative degradation and attack by ozone. Unlike most elastomers, butyl rubber has virtually no unsaturation in its skeletal structure. 

Polymers can be divided into two main classes on the basis of their reactivity to NO [1]. Saturated polymers such as polyethylene (PE) and polypropylene (PP) belong to the first group, but Nylon 66 does not. The second group covers elastomers. Butyl rubber (BR) undergoes scissions of the main chain, and polybutadiene is extensively cross-linked under the action of NO. These elastomers have approximately the same reactivity to NO as to ozone. All films exposed to NO become yellow, and their infrared (IR) spectra show that nitro groups enter into macromolecules. In polyvinylchloride in the presence of NO, a decrease in the amount of chlorine, along with the appearance of nitro and nitrite groups, are observed from IR spectra. 

Metal oxide modified and moisture-cured elastomers Butyl rubber with conjugated olefin residues Britain 1,522,628 1978 Exxon Research... 

Polyisobutylene and its properties were studied early in the 20th century. The industrial importance of polyisobutylene (made by the polymerization of isobutylene) increased when Thomas and Sparks cross-linked the polymer to get the elastomer, butyl rubber [10]. 

Among hydrocarbon elastomers, butyl rubbers are outstanding in their low permeability to gases. The process of permeation of a gas through a polymeric film involves solution of gas in the polymer at the high pressure side, diffusion through the thickness of the film, and evaporation at the low... 

Butyl mbber, a copolymer of isobutjiene with 0.5—2.5% isoprene to make vulcanization possible, is the most important commercial polymer made by cationic polymerization (see Elastomers, synthetic-butyl rubber). The polymerization is initiated by water in conjunction with AlCl and carried out at low temperature (—90 to —100° C) to prevent chain transfer that limits the molecular weight (1). Another important commercial appHcation of cationic polymerization is the manufacture of polybutenes, low molecular weight copolymers of isobutylene and a smaller amount of other butenes (1) used in adhesives, sealants, lubricants, viscosity improvers, etc. 

Tellurium dimethylthiocarbamate in combination with mercaptoben2othia2ole, with or without tetramethylthiuram disulfide, is the fastest known accelerator for butyl mbber. It is used extensively in butyl tubes for buses and similar vehicles and in other butyl appUcations (see Elastomers, synthetic Rubber, natural). 

Butyl Rubber. Butyl mbber was the first low unsaturation elastomer, and was developed ia the United States before World War II by the Standard Oil Co. (now Exxon Chemical). It is a copolymer of isobutylene and isoprene, with just enough of the latter to provide cross-linking sites for sulfur vulcanization. Its molecular stmcture is depicted ia Table 1. 

The polymerization system is of the cationic type, usiag coinitiators such as AlCl and water at very low temperatures (—100° C) and leading to an almost instantaneous polymeriza tion (see Elastomers, SYNTHETIC-BUTYL RUBBER). 

In the early stages of development of polypropylene rubbers, particularly butyl rubber, were used to reduce the brittleness of polypropylene. Their use declined for some years with the development of the polypropylene copolymers but interest was greatly renewed in the 1970s. This interest has been centred largely around the ethylene-propylene rubbers which are reasonably compatible in all proportions with polypropylene. At first the main interest was with blends in which the rubber content exceeded 50% of the blend and such materials have been designated as thermoplastic polyolefin elastomers (discussed in Section 11.9.1). There is also increasing interest in compounds with less than 50% rubber, often referred to as elastomer-modified thermoplastics. It is of interest to note... 

Vulcanisation can be effected by diamines, polyamines and lead compounds such as lead oxides and basic lead phosphite. The homopolymer vulcanisate is similar to butyl rubber in such characteristics as low air permeability, low resilience, excellent ozone resistance, good heat resistance and good weathering resistance. In addition the polyepichlorohydrins have good flame resistance. The copolymers have more resilience and lower brittle points but air impermeability and oil resistance are not so good. The inclusion of allyl glycidyl ether in the polymerisation recipe produces a sulphur-curable elastomer primarily of interest because of its better resistance to sour gas than conventional epichlorhydrin rubbers. 

Chlorobutyl rubber is prepared by chlorination of butyl rubber (chlorine content is about 1 wt%). This is a substitution reaction produced at the allylic position, so little carbon-carbon double unsaturation is lost. Therefore, chlorobutyl rubber has enhanced reactivity of the carbon-carbon double bonds and supplies additional reactive sites for cross-linking. Furthermore, enhanced adhesion is obtained to polar substrates and it can be blended with other, more unsaturated elastomers. 

Most rubbers used in adhesives are not resistant to oxidation. Because the degree of unsaturation present in the polymer backbone of natural rubber, styrene-butadiene rubber, nitrile rubber and polychloroprene rubber, they can easily react with oxygen. Butyl rubber, however, possesses small degree of unsaturation and is quite resistant to oxidation. The effects of oxidation in rubber base adhesives after some years of service life can be assessed using FTIR spectroscopy. The ratio of the intensities of the absorption bands at 1740 cm" (carbonyl group) and at 2900 cm" (carbon-hydrogen bonds) significantly increases when the elastomer has been oxidized [50]. 

Plastics, such as PE, PP, polystyrene (PS), polyester, and nylon, etc., and elastomers such as natural rubber, EPDM, butyl rubber, NR, and styrene butadiene rubber (SBR), etc., are usually used as blend components in making thermoplastic elastomers. Such blends have certain advantages over the other type of TPEs. The desired properties are achieved by suitable elasto-mers/plastic selection and their proportion in the blend. 

It is possible to distinguish between SBR and butyl rubber (BR), NR and isoprene rubber (IR) in a vulcan-izate by enthalpy determination. In plastic-elastomer blends, the existence of high Tg and low Tg components eases the problems of experimental differentiation by different types of thermal methods. For a compatible blend, even though the component polymers have different Tg values, sometimes a single Tg is observed, which may be verified with the help of the following equation ... 

A similar problem is presented by vehicle tires and certain blow molded bottles, which must be virtually impermeable to air and other gases. An example of the use of a very impermeable elastomers is butyl rubber. Because of its impermeability to gases, butyl rubber is used as a roof coating. With plastic bottles, different layers of both coinjected and coextruded plastics (Chapter 8) can be used to fabricate the bottle to make it impermeable to different vapors and gases depending on the barrier plastic included. 

Chemical reactions are used to modify existing polymers, often for specialty applications. Although of considerable importance for plastics, very few polymer reactions (aside from crosslinking) are important for elastomers. Chlorination and bromination of Butyl rubber to the extent of about one halogen atom per isoprene unit yields elastomers which are more easily crosslinked than Butyl rubber. Substitution occurs with rearrangement to yield an allylic halide structure... 

Butyl rubber - This material generally had the least endurance in fatigue tests, but it may be adequate for some cardiovascular applications. Advantages include less sensitivity to stress concentrators than Pellethane, a very low permeability to fluids, a moderate creep resistance and widespread availability at low cost. Disadvantages include a relatively low fatigue resistance compared to the elastomers specifically designed for these applications. The rubber tested was not designed for medical applications and had standard rubber additives and modifiers that were cytotoxic unless the material was extracted after manufacture. 

Butyl rubber is not compatible with natural rubber, SBR, nitrile rubber or with any other elastomer having an appreciable degree of unsaturation modified butyls (chlorobutyl and bromobutyl) are compatible with such elastomers and used as liners in tubeless tyres to improve air retention. 

Diffusion of a gas or liquid through a semi-permeable material. The permeability of elastomers to gases varies with the elastomer type and with the gas. Butyl rubber is much less permeable to air than is natural rubber hence its use in tyre inner tubes and similar apphcations. The rate of permeation is generally related to the size of gas molecule, i.e., the smaller the molecule the higher the rate. The exception is C02 which has a rate 10 to 100 times greater than that of nitrogen. 

Elastomers, 10 596. See also Butyl rubber Special-purpose elastomers Synthetic elastomers... 

The EVAs make it possible to produce compounds with high filler levels and are compatible with many elastomers, plastics and other materials SBR, butyl rubber, EPDM, nitrile rubber, Hypalon, thermoplastic elastomers, epoxies, PVC, PVDC, bitumen. 

PIB and various copolymers are called butyl rubber. Butyl rubbers have lower permeability and higher damping than other elastomers making them ideal materials for tire inner liners and engine mounts. 

Over 5.5 billion pounds of synthetic rubber is produced annually in the United States. The principle elastomer is the copolymer of butadiene (75%) and styrene (25) (SBR) produced at an annual rate of over 1 million tons by the emulsion polymerization of butadiene and styrene. The copolymer of butadiene and acrylonitrile (Buna-H, NBR) is also produced by the emulsion process at an annual rate of about 200 million pounds. Likewise, neoprene is produced by the emulsion polymerization of chloroprene at an annual rate of over 125,000 t. Butyl rubber is produced by the low-temperature cationic copolymerization of isobutylene (90%) and isoprene (10%) at an annual rate of about 150,000 t. Polybutadiene, polyisoprene, and EPDM are produced by the anionic polymerization of about 600,000, 100,000, and 350,000 t, respectively. Many other elastomers are also produced. 

Several polymers based on 1,3-dienes are used as elastomers. These include styrene-1,3-butadiene (SBR), styrene-1,3-butadiene terpolymer with an unsaturated carboxylic acid (carboxylated SBR), acrylonitrile-1,3-butadiene (NBR or nitrile rubber) (Secs. 6-8a, 6-8e), isobutylene-isoprene (butyl rubber) (Sec. 5-2i-l), and block copolymers of isoprene or... 

---