Elastomers characteristics

Bond, R. (1990) Tire adhesion role of elastomer characteristics, in Supplementary Volume 2 of the Encyclopedia of Materials Science and Engineering, ed. Cahn, R.W. (Pergamon Press, Oxford) p. 1338. 

Before reviewing elastomer characteristics required to meet any given set of tire performance parameters, it is appropriate to identify two means by which the materials scientist may describe a polymer polymer macrostructure... 

Non-linear viscoelastic properties were observed for fumed silica-poly(vinyl acetate) (PVAc) composites, with varying PVAc molar mass and including a PVAc copolymer with vinyl alcohol. Dynamic mechanical moduli were measured at low strains and found to decrease with strain depending on surface treatment of the silica. The loss modulus decreased significantly with filler surface treatment and more so with lower molar mass polymer. Copolymers with vinyl alcohol presumably increased interactions with silica and decreased non-linearity. Percolation network formation or agglomeration by silica were less important than silica-polymer interactions. Silica-polymer interactions were proposed to form trapped entanglements. The reinforcement and nonlinear viscoelastic characteristics of PVAc and its vinyl alcohol copolymer were similar to observations of the Payne effect in filled elastomers, characteristic of conformations and constraints of macromolecules. ... 

Most elastomers do not conduct electricity or static well. In contrast, ECO and GECO elastomers characteristically have volume resistivity values as low as... 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

Elastomeric Modified Adhesives. The major characteristic of the resins discussed above is that after cure, or after polymerization, they are extremely brittie. Thus, the utility of unmodified common resins as stmctural adhesives would be very limited. Eor highly cross-linked resin systems to be usehil stmctural adhesives, they have to be modified to ensure fracture resistance. Modification can be effected by the addition of an elastomer which is soluble within the cross-linked resin. Modification of a cross-linked resin in this fashion generally decreases the glass-transition temperature but increases the resin dexibiUty, and thus increases the fracture resistance of the cured adhesive. Recendy, stmctural adhesives have been modified by elastomers which are soluble within the uncured stmctural adhesive, but then phase separate during the cure to form a two-phase system. The matrix properties are mosdy retained the glass-transition temperature is only moderately affected by the presence of the elastomer, yet the fracture resistance is substantially improved. 

Siace most fabricated elastomer products contain 10—50 vol % of filler, their physical properties and processing characteristics depend to a great extent on the nature and quaUty of the fillers. Rubber technologists manipulate the formula so as to optimize a large number of properties and keep costs down. 

Properties. One of the characteristic properties of the polyphosphazene backbone is high chain dexibility which allows mobility of the chains even at quite low temperatures. Glass-transition temperatures down to —105° C are known with some alkoxy substituents. Symmetrically substituted alkoxy and aryloxy polymers often exhibit melting transitions if the substituents allow packing of the chains, but mixed-substituent polymers are amorphous. Thus the mixed substitution pattern is deUberately used for the synthesis of various phosphazene elastomers. On the other hand, as with many other flexible-chain polymers, glass-transition temperatures above 100°C can be obtained with bulky substituents on the phosphazene backbone. 

Poly(alkylene glycol)s have a number of characteristics that make them desirable as lubricants. Compared to petroleum lubricants, they have lower pour points, a higher viscosity index, and a wider range of solubilities including water, compatibility with elastomers, less tendency to form tar and sludge, and lower vapor pressure (35). 

Polypropylene. PP is a versatile polymer, use of which continues to grow rapidly because of its excellent performance characteristics and improvements in its production economics, eg, through new high efficiency catalysts for gas-phase processes. New PP-blend formulations exhibit improved toughness, particularly at low temperatures. PP has been blended mechanically with various elastomers from a time early in its commercialisation to reduce low temperature brittleness. 

Plasma processing technologies ate used for surface treatments and coatings for plastics, elastomers, glasses, metals, ceramics, etc. Such treatments provide better wear characteristics, thermal stability, color, controlled electrical properties, lubricity, abrasion resistance, barrier properties, adhesion promotion, wettability, blood compatibility, and controlled light transmissivity. 

CSPE. Chlorosulfonated polyethylene (CSPE), a synthetic mbber manufactured by DuPont, is marketed under the name Hypalon. It can be produced as a self-curing elastomer designed to cure on the roof. The membrane is typically reinforced with polyester and is available in finished thicknesses of 0.75 to 1.5 mm. Because CSPE exhibits thermoplastic characteristics before it cures, it offers heat-weldable seams. After exposure on the roof, the membrane cures offering the toughness and mechanical set of a thermoset. The normal shelf life of the membrane for maintaining this thermoplastic characteristic is approximately six months. After the membrane is fully cured in the field, conventional adhesives are needed to make repairs. 

The prime installation method is mechanically fastened but fully adhered and ballasted appHcations can also be used. CSPE exhibits strong resistance not only to weathering but also to a broad range of chemicals and pollutants it is also inherently ozone-resistant. It can be produced in many colors and the sheet widths are typically 5—6.5 ft (1.5—1.65 m). The physical characteristics of a CSPE sheet have been described (17) (see Elastomers, SYNTHETIC-Cm OROSULFONATED POLYETHYLENE). 

Materials of Construction and Operational Stress. Before a centrifugal separation device is chosen, the corrosive characteristics of the Hquid and soHds as weU as the cleaning and saniti2ing solutions must be deterrnined. A wide variety of materials may be used. Most centrifuges are austenitic stainless steels however, many are made of ordinary steel, mbber or plastic coated steel. Monel, HasteUoy, titanium, duplex stainless steel, and others. The solvents present and of course the temperature environment must be considered in elastomers and plastics, including composites. 

Rubber and Synthetic Elastomers. For many years nondecorative coated fabrics consisted of natural mbber on cotton cloth. Natural mbber is possibly the best all-purpose mbber but some characteristics, such as poor resistance to oxygen and ozone attack, reversion and poor weathering, and low oil and heat resistance, limit its use to special appHcation areas (see Elastomers, synthetic Rubber, natural). 

Maxillofacial polymers include the chlorinated polyethylenes, polyethemrethanes, polysiloxanes (see Elastomers), and conventional acrylic polymers. These are all deficient in a number of critical performance and processing characteristics. It is generally agreed that there is a need for improved maxillofacial polymers that can be conveniently fabricated into a variety of prostheses (218,227,228). 

Residual monomers exhibit a characteristic sharp odor even in subtoxic concentration, due to the very low olfactory threshold. Modem requirements in terms of environmental safeguard have led to significant improvements in the control of polymerization effluents, driving off gases, and residual monomer in the raw polymer. Consequendy, the acryUc elastomers of the 1990s are practically odor-free, and represent a significant improvement over the products of the past. 

Plasticizers (qv) are usually present at lower concentrations compared to general-purpose mbber-based compounds, because of their volatility at typical ACM service temperatures and/or their partial extractabiflty by the aggressive fluids where acryflc elastomers are employed. Other additives are therefore required to improve processibiflty. These processiag aids act as lubricating agents and enhance the release characteristics of the acryflc compound and/or reduce compound viscosity. 

Table 2 summarizes general characteristics of vulcanizates prepared from commercially available fluorocarbon elastomer gumstocks. ... 

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