Distillation condensates composition

With the development of 2-D chromatography, direct hydrocarbon speciation in the LCO range for synthetic crudes produced in FCC laboratory reactors became possible. The new method in addition to a greater understanding of the mid-distillate chemical composition avoided the effect of variations in light naphtha condensation efficiency on total aromatics. The C5 + fraction lost to the gas phase will concentrate aromatics in the liquid phase and numerical compensation by adding the gas phase C5s back to the liquid phase and is subject to errors because of the low precision of C5 + determination in the gas phase. 

Production of Citrus Essence Oils. Distillative concentration of citrus juices yields essence oils, which separate from the aqueous phase in the receiver when the distillate condenses. The composition of essence oils is similar to that of peel oils, but the essence oils usually contain larger quantities of aliphatic ethyl esters (e.g., ethyl butyrate in orange essence oil). Thus, their aroma resembles that of a particular juice more than that of peel oils. 

Distillation For separation to occur during distillation, the composition of the vapor must differ from that of the liquid. For example (Figure 22-2, left), the vapor from a solution of methanol and water contains a larger proportion of methanol than does the liquid. According to Figure 22-2, if 40% methanol is distilled, the first vapor to be condensed contains about 72% methanol. If the 72% vapor were condensed and a second distillation performed, the first part of the condensate would be about 88% methanol. To obtain near 100% methanol, a distillation with many such stages is required. In some systems the composition changes not toward the pure... 

Top Tray Temperature. For the case of a liquid distillate, the composition of the vapor leaving the top tray is the same as that of the distillate product. Thus, the top tray temperature is determined by making a dew point calculation on the distillate composition after taking a pressure increase of 5 to 10 psi above that in the reflux drum. For the case of a vapor distillate, the condenser is the top separation stage, and its temperature is already known. Later, after the reflux requirements have been determined, the top tray temperature is calculated by adding the reflux to the vapor distillate and dew-pointing the resultant mixture after taking the necessary pressure increase. For vapor distillate systems, this is necessary only to specify the condenser and is not required for the distillation analysis. 

The distillate D2 composition (22.8 mol% methanol) is near the azeotropic composition at the 2 bar pressure. Reboiler heat input and condenser heat removal are 19.5 and 24.5 MW, respectively. The column diameter is 4.2 m. 

Let us now consider a few examples for the use of this simple representation. A grand composite curve is shown in Fig. 14.2. The distillation column reboiler and condenser duties are shown separately and are matched against it. Neither of the distillation columns in Fig. 14.2 fits. The column in Fig. 14.2a is clearly across the pinch. The distillation column in Fig. 14.26 does not fit, despite the fact that both reboiler and condenser temperatures are above the pinch. Strictly speaking, it is not appropriately placed, and yet some energy can be saved. By contrast, the distillation shown in Fig. 14.3a fits. The reboiler duty can be supplied by the hot utility. The condenser duty must be integrated with the rest of the process. Another example is shown in Fig. 14.36. This distillation also fits. The reboiler duty must be supplied by integration with the process. Part of the condenser duty must be integrated, but the remainder of the condenser duty can be rejected to the cold utility. 

Establish the heat integration potential of simple columns. Introduce heat recovery between reboilers, intermediate reboilers, condensers, intermediate condensers, and other process streams. Shift the distillation column pressures to allow integration, where possible, using the grand composite curve to assess the heat integration potential. 

The composite curves for this flowsheet are shown in Fig. 14.86. The composite curves are dominated by the reboilers and condensers of the two distillation columns and the feed vaporizer for the acetone feed. It is immediately apparent that the two distillation columns are both inappropriately placed across the pinch. Linnhoflf and Parker ... 

The conversion of fatty alcohols is approximately 99%. The reaction product is then condensed and sent to a distillation column to remove water and high boilers. Typically, a-olefin carbon-number distribution is controlled by the alcohol composition of the reactor feed. The process is currentiy used to produce a-olefins from fatty alcohols. A typical product composition is at <5%, at 50—70%, C g at 30—50%, C2Q at <2%,... 

Phosphorized deoxidized arsenical copper (alloy 142 (23)) is used for heat exchangers and condenser tubes. Copper-arsenical leaded Muntz metal (alloy 366), Admiralty brass (alloy 443), naval brass (alloy 465), and aluminum brass (alloy 687), all find use in condensers, evaporators, ferrules, and heat exchanger and distillation tubes. The composition of these alloys is Hsted in Table 5. 

Distillation is a method of separation that is based on the difference in composition between a Hquid mixture and the vapor formed from it. This composition difference arises from the dissimilar effective vapor pressures, or volatihties, of the components of the Hquid mixture. When such dissimilarity does not exist, as at an a2eotropic point, separation by simple distillation is not possible. Distillation as normally practiced involves condensation of the vaporized material, usually in multiple vaporization/condensation operations, and thus differs from evaporation (qv), which is usually appHed to separation of a Hquid from a soHd but which can be appHed to simple Hquid concentration operations. 

A stream divider simply splits a stream into two or more streams of the same composition. Consider Fig. 13-21, which pictures the division of the condensed overhead liquid into distillate D and... 

Example 4 Calculation of the BP Method Use the BP method with the SRK eqiiation-of-state for K values and enthalpy departures to compute stage temperatures, interstage vapor and hqiiid flow rates and compositions, and rehoiler and condenser duties for the light-hydrocarhon distdlation-coliimn specifications shown in Fig. 13-51 with feed at 260 psia. The specifications are selected to obtain three products, a vapor distillate rich in Cri and C3, a vapor side-stream rich in n-C4, and a bottoms rich in n-C and n-Cg. 

Example 8 Calculation of Rate-Based Distillation The separation of 655 lb mol/h of a bubble-point mixture of 16 mol % toluene, 9.5 mol % methanol, 53.3 mol % styrene, and 21.2 mol % ethylbenzene is to be earned out in a 9.84-ft diameter sieve-tray column having 40 sieve trays with 2-inch high weirs and on 24-inch tray spacing. The column is equipped with a total condenser and a partial reboiler. The feed wiU enter the column on the 21st tray from the top, where the column pressure will be 93 kPa, The bottom-tray pressure is 101 kPa and the top-tray pressure is 86 kPa. The distillate rate wiU be set at 167 lb mol/h in an attempt to obtain a sharp separation between toluene-methanol, which will tend to accumulate in the distillate, and styrene and ethylbenzene. A reflux ratio of 4.8 wiU be used. Plug flow of vapor and complete mixing of liquid wiU be assumed on each tray. K values will be computed from the UNIFAC activity-coefficient method and the Chan-Fair correlation will be used to estimate mass-transfer coefficients. Predict, with a rate-based model, the separation that will be achieved and back-calciilate from the computed tray compositions, the component vapor-phase Miirphree-tray efficiencies. 

In distillation operations, separation results from differences in vapor-and liquid-phase compositions arising from the partial vaporization of a hquid mixture or the partial condensation of a vapor mixture. The vapor phase becomes enriched in the more volatile components while the hquid phase is depleted of those same components. In many situations, however, the change in composition between the vapor and liquid phases in equihbrium becomes small (so-called pinched condition ), and a large number of successive partial vaporizations and partial condensations is required to achieve the desired separation. Alternatively, the vapor and liquid phases may have identical compositions, because of the formation of an azeotrope, and no separation by simple distillation is possible. 

In operation, a batch of liquid is charged to the pot and the system is first brought to steady state under total reflux. A portion of the overhead condensate is then continuously withdrawn in accordance with the established reflux pohcy. Cuts are made by switching to alternate receivers, at which time operating conditions may be altered. The entire column operates as an enriching section. As time proceeds, composition of the material being distilled becomes less rich in the more volatile components, and distillation of a cut is stopped when accumulated distillate attains the desired average composition. 

The design of a plate tower for gas-absorption or gas-stripping operations involves many of the same principles employed in distillation calculations, such as the determination of the number of theoretical plates needed to achieve a specified composition change (see Sec. 13). Distillation differs from gas absorption in that it involves the separation of components based on the distribution of the various substances between a gas phase and a hquid phase when all the components are present in Doth phases. In distillation, the new phase is generated From the original feed mixture by vaporization or condensation of the volatile components, and the separation is achieved by introducing reflux to the top of the tower. 

The composition of the vapour in equilibrium with a miscible liquid mixture at any temperature, e.g. on heating during distillation, will be enriched by the more volatile components. The composition of the liquid phase produced on partial condensation will be enriched by the less volatile components. Such fractionation can have implications for safety in tliat tlie flammability and relative toxicity of the mixtures can change significantly. 

In order to reduce fresh-water consumption in the scrubber, the usage of distillation bottoms and the off-gas condensate should be maximized since diey have the least ammonia content. The flowrate resulting from combining these two sources (5.8 kg/s) is sufflcient to run the scrubber. However, its ammonia composition as determined by the lever-arm principle is 12 ppm, which lies outside the zone of permissible recycle to the scrubber. As shown by Fig. 4.7, the maximum flowrate of the off-gas condensate to be recycled to the scrubber is determined to be 4.1 kg/s and the flowrate of fresh water is 0.9 kg/s (5.8 — 0.8 — 4.1). Therefore, direct recycle can reduce the fresh-water consumption (and consequently the... 

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