Decanters separation time

The finely divided yellow sulfide polymer formed is then allowed to settle and the reaction liquor is separated by decantation. The product is washed by decantation five times with water and finally filtered by suction. The moist cake of polymer is then air dried. The yield is 988 parts including approximately 75 parts of magnesium hydroxide. 

In a 5-I. round-bottom flask, fitted with a mechanical stirrer and reflux condenser, are mixed 1150 cc. of water, 840 cc. of commercial sulfuric acid and 700 g. of benzyl cyanide (preparation III, p. 9). The mixture is heated under a reflux condenser and stirred for three hours, cooled slightly and then poured into 2 1. of cold water. The mixture should be stirred so that a solid cake is not formed the phenylacetic acid is then filtered off. This crude material should be melted under water and washed by decantation several times with hot water. These washings, on cooling, deposit a small amount of phenylacetic acid which is filtered off and added to the main portion of material. The last of the hot water is poured off from the material while it is still molten and it is then transferred to a 2-1. Claisen distilling flask and distilled in vacuo. A small amount of water comes over first and is rejected about 20 cc., containing an appreciable amount of benzyl cyanide, then distils. This fraction is used in the next run. The distillate boiling i76-i89°/5o mm. is collected separately and solidifies on standing. It is practically pure phenylacetic acid, m. p. 76-76.5° it amounts to 630 g. (77.5 per cent of the theoretical amount). As the fraction which is returned to the second run of material contains a considerable portion of phenylacetic acid, the yield actually amounts to at least 80 per cent. 

Celite , and the pad is washed with an organic solvent, such as ether, CH2CI2, or EtOAc. Sometimes, the solids can be removed by decantation. Other times, it is advisable to add some diethyl ether to the reaction mixture before the filtration, in order to promote the separation of reduced chromium species in a granular form. Occasionally, the reaction mixture is concentrated before the addition of diethyl ether. 

The size of a decanter is established by the time required for separation, which in turn depends on the difference between the densities of the two liquids and on the viscosity of the continuous phase. Provided the liquids are clean and do not form emulsions, the separation time may be estimated from the empirical equation ... 

The crude acetonitrile contains as impurity chiefly acetic acid, arising from the action of phosphoric acid on the acetamide. Therefore add to the nitrile about half its volume of water, and then add powdered dry potassium carbonate until the well-shaken mixture is saturated. The potassium carbonate neutralises any acetic acid present, and at the same time salts out the otherwise water-soluble nitrile as a separate upper layer. Allow to stand for 20 minutes with further occasional shaking. Now decant the mixed liquids into a separating-funnel, run off the lower carbonate layer as completely as possible, and then pour off the acetonitrile into a 25 ml, distilling-flask into which about 3-4 g. of phosphorus pentoxide have been placed immediately before. Fit a thermometer and water-condenser to the flask and distil the acetonitrile slowly, collecting the fraction of b.p. 79-82°. Yield 9 5 g. (12 ml.). 

In a 250 ml. separatory funnel place 25 g. of anhydrous feri.-butyl alcohol (b.p. 82-83°, m.p. 25°) (1) and 85 ml. of concentrated hydrochloric acid (2) and shake the mixture from time to time during 20 minutes. After each shaking, loosen the stopper to relieve any internal pressure. Allow the mixture to stand for a few minutes until the layers have separated sharply draw off and discard the lower acid layer. Wash the halide with 20 ml. of 5 per cent, sodium bicarbonate solution and then with 20 ml. of water. Dry the preparation with 5 g. of anhydrous calcium chloride or anhydrous calcium, sulphate. Decant the dried liquid through a funnel supporting a fluted Alter paper or a small plug of cotton wool into a 100 ml. distilling flask, add 2-3 chips of porous porcelain, and distil. Collect the fraction boiling at 49-51°. The yield of feri.-butyl chloride is 28 g. 

Xanthylamides. Dissolve 0 25 g. of xanthhydrol in 3-5 ml. of glacial acetic acid if an oil separates (as is sometimes the case with commercial material), allow to settle for a short time and decant the supernatant solution. Add 0-25 g. of the amide, shake and allow to stand. If a crystalline derivative does not separate in about 10 minutes, warm on a water bath for a period not exceeding 30 minutes, and allow to cool. Filter oflF the solid xanthylamide (9-acylamidoxanthen) and recrystallise it from dioxan - water or from acetic acid - water, dry at 80° for 15 minutes and determine the m.p. 

Centrifugal separators are used in many modem processes to rapidly separate the hydrocarbon and used acid phases. Rapid separation greatly reduces the amounts of nitrated materials in the plant at any given time. After an explosion in a TNT plant (16), decanters (or gravity separators) were replaced with centrifugal separators. In addition, rapid separation allows the hydrocarbon phase to be quickly processed for removal of the dissolved nitric acid, NO, etc. These dissolved materials lead to undesired side reactions. The organic phase generally contains some unreacted hydrocarbons in addition to the nitrated product. 

The ratio of cycHc to linear oligomers, as well as the chain length of the linear sdoxanes, is controlled by the conditions of hydrolysis, such as the ratio of chlorosilane to water, temperature, contact time, and solvents (60,61). Commercially, hydrolysis of dim ethyl dichi oro sil a n e is performed by either batch or a continuous process (62). In the typical industrial operation, the dimethyl dichi orosilane is mixed with 22% a2eotropic aqueous hydrochloric acid in a continuous reactor. The mixture of hydrolysate and 32% concentrated acid is separated in a decanter. After separation, the anhydrous hydrogen chloride is converted to methyl chloride, which is then reused in the direct process. The hydrolysate is washed for removal of residual acid, neutralized, dried, and filtered (63). The typical yield of cycHc oligomers is between 35 and 50%. The mixture of cycHc oligomers consists mainly of tetramer and pentamer. Only a small amount of cycHc trimer is formed. 

The residue is cooled and dissolved in 171 ml. of nitric acid (sp. gr. 1.4) (Note 3), and the solution is warmed for 30 minutes on the steam bath. It is immediately concentrated to complete dryness under reduced pressure (Note 4). The flask is cooled, 300 ml. of benzene is added, and the mixture is refluxed for a short time to render the cake friable. The benzene is removed by decantation, and the cake is pulverized and extracted six times by refluxing it briefly with 300-ml. portions of ether. The combined benzene and ether extracts are filtered and concentrated to a volume of about 225 ml. In the meantime the residual salts are extracted twice by refluxing them vigorously for a short time with 300-ml. portions of benzene. The benzene solutions are separated by decantation and added to the ether concentrate. The distillation is then continued untO about two-thirds of the benzene has been removed, when the benzene solution is poured into a beaker and allowed to cool. The methylsuccinic acid is collected on a filter and is washed by shaking a suspension of it in 150 ml. of chloroform (Note 5). The yield of air-dried product, melting at 110-111 , amounts to 87-93 g. (66-70%) (Note 6). 

Pure Commercial Benzene, obtained from coal-tai naphtha, should distil w lthin one degiee (80—Si ), and solidify completely when cooled to 0°. Other tests are as follow s shaken with concentrated sulphuric acid for a few minutes, the acid should not darken, and a drop of bromine water should not be immediately decolourised. A single distillation over a few small pieces of sodium, which absorb any traces of water, is usually a sufficient purification. If the benzene impart a brown or black colour to the sulphuric acid, it must be repeatedly shaken with about 20 per cent, of the acid until the lattev becomes only slightly yellow on standing. This is done in a stoppered separating funnel, and after shaking fora few minutes the mixture is allow ed to settle, and the low er layer of acid diawn off. The benzene is then shaken tw o 01 three times with water to free it from acid, carefully separated from the aqueous layer, and left in contact with fused calcium chloride until the liquid becomes clear. It is then decanted, frozen in ice, and any liquid (carbon bisulphide, paraffins) carefully drained off, and die benzene finally distilled over sodium. 

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