Corrosion reactions, anodic oxidation

This is essentially a corrosion reaction involving anodic metal dissolution where the conjugate reaction is the hydrogen (qv) evolution process. Hence, the rate depends on temperature, concentration of acid, inhibiting agents, nature of the surface oxide film, etc. Unless the metal chloride is insoluble in aqueous solution eg, Ag or Hg ", the reaction products are removed from the metal or alloy surface by dissolution. The extent of removal is controUed by the local hydrodynamic conditions. 

Ores are mined and are then refined in an energy intensive process to produce pure metals, which in turn are combined to make alloys (see Metallurgy Mineral RECOVERY and processing). Corrosion occurs because of the tendency of these refined materials to return to a more thermodynamically stable state (1—4). The key reaction in corrosion is the oxidation or anodic dissolution of the metal to produce metal ions and electrons... 

In atmospheric exposure to industrial environments its corrosion rate is only about one-third that of zinc and the corrosion reaction is stifled by the tenacious oxide which is produced nevertheless it can frequently function as an anodic coating both for steel and for the less corrosion-resistant aluminium alloys. 

At open-circuit voltage, no anodic current flow through the positive electrode occurs that can oxidize the PbO (or PbO x) layer, but the corrosion reaction... 

The electrochemistry of single-crystal and polycrystalline pyrite electrodes in acidic and alkaline aqueous solutions has been investigated extensively. Emphasis has been laid on the complex anodic oxidation process of pyrite and its products, which appears to proceed via an autocatalytic pathway [160]. A number of investigations and reviews have been published on this subject [161]. Electrochemical corrosion has been observed in the dark on single crystals and, more drastically, on polycrystalline pyrite [162]. Overall, the electrochemical path for the corrosion of n-EeS2 pyrite in water under illumination has been described as a 15 h" reaction ... 

The corrosion reaction of metallic iron is thus a coupled reaction of anodic oxidation of iron and cathodic reduction of hydrogen ions as shown in Eqn. 11-1 ... 

A corrosion-inhibiting admixture is a chemical compound which, when added in small concentrations to concrete or mortar, effectively checks or retards corrosion. These admixtures can be grouped into three broad classes, anodic, cathodic and mixed, depending on whether they interfere with the corrosion reaction preferentially at the anodic or cathodic sites or whether both are involved [48]. Six types of mechanisms, viz. anodic (oxidizing passivators), anodic (non-oxidizing passivators), cathodic, precipitation... 

Electrochemical corrosion involves the simultaneous occurrence of (at least) two electrode reactions at the same interfacial potential between a metal and a solution. One of these is the reduction of some reducible species (e.g. 02 or H+) and the other is the anodic oxidation of the metal M to its ion Mz+, either to a soluble ionic species or to an insoluble compound (e.g. the metal oxide). In the stationary state, the reduction current Ic and the oxidation current /a compensate each other, i.e. — Jc = Ja, and the net current Ja + Jc is equal to zero at the so-called corrosion potential Ecori. 

ANODIC OXIDATION. Oxidation is defined not only as reaction with oxygen, but as any chemical reaction attended by removal of electrons. Therefore, when current is applied to a pair of electrodes so as to make them anode and cathode, the former can act as a continuous remover of electrons and hence bring about oxidation (while the latter will favor reduction since it supplies electrons). This anodic oxidation is utilized in industry for various purposes, One of tire earliest to be discovered (H, Kolbe. 1849) was the production of hydrocarbons from aliphatic acids, or more commonly, from their alkali salts. Many other substances may be produced, on a laboratory scale or even, in some cases, on an economically sound production scale, by anodic oxidation. The process is also widely used to impart corrosion-resistant or decorative (colored) films to metal surfaces. For example, in the anodization or Eloxal process, the protection afforded by the oxide film ordinarily present on the surface of aluminum articles is considerably increased by building up this film by anodic oxidation. 

The vast majority of engineering materials dissolve via electrochemical reactions. Chemical processes are often important, but the dissolution of metallic materials requires an oxidation of the metallic element in order to render it soluble in a liquid phase. In fact, there are four requirements for corrosion an anode (where oxidation of the metal occurs), a cathode (where reduction of a different species occurs), an electrolytic path for ionic conduction between the two reaction sites, and an electrical path for electron conduction between the reaction sites. These requirements are illustrated schematically in Fig. 1. 

The difference between the potential applied and the reversible potential for a reaction is known as the overpotential. It represents the driving force for the kinetics of the reaction. Anodic overpotentials are associated with oxidation reactions, and cathodic overpotentials are associated with reduction reactions. The relationship between the overpotential and the reaction rate defines the kinetics. Mathematical relationships exist for many instances, but in corrosion situations, the data are generally experimentally derived. 

Corrosion inhibitor - corrosion inhibitors are chemicals which are added to the electrolyte or a gas phase (gas phase inhibitors) which slow down the - kinetics of the corrosion process. Both partial reactions of the corrosion process may be inhibited, the anodic metal dissolution and/or the cathodic reduction of a redox-system [i]. In many cases organic chemicals or compounds after their reaction in solution are adsorbed at the metal surface and block the reactive centers. They may also form layers with metal cations, thus growing a protective film at the surface like anodic oxide films in case of passivity. Benzo-triazole is an example for the inhibition of copper cor-... 

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