Continuous stirred-tank reactor nonisothermal

N. Watanabe, H. Kurimoto, M. Matsubara, and K. Onogi. Periodic control of continuous stirred tank reactor II Case of a nonisothermal single reactor. Chem. Eng. Sci., 37 745-752, 1982. 

The reactor system may consist of a number of reactors which can be continuous stirred tank reactors, plug flow reactors, or any representation between the two above extremes, and they may operate isothermally, adiabatically or nonisothermally. The separation system depending on the reactor system effluent may involve only liquid separation, only vapor separation or both liquid and vapor separation schemes. The liquid separation scheme may include flash units, distillation columns or trains of distillation columns, extraction units, or crystallization units. If distillation is employed, then we may have simple sharp columns, nonsharp columns, or even single complex distillation columns and complex column sequences. Also, depending on the reactor effluent characteristics, extractive distillation, azeotropic distillation, or reactive distillation may be employed. The vapor separation scheme may involve absorption columns, adsorption units,... 

One of the simplest practical examples is the homogeneous nonisothermal and adiabatic continuous stirred tank reactor (CSTR), whose steady state is described by nonlinear transcendental equations and whose unsteady state is described by nonlinear ordinary differential equations. 

The rational design of a reaction system to produce a desired polymer is more feasible today by virtue of mathematical tools which permit one to predict product distribution as affected by reactor type and conditions. New analytical tools such as gel permeation chromatography are beginning to be used to check technical predictions and to aid in defining molecular parameters as they affect product properties. The vast majority of work concerns bulk or solution polymerization in isothermal batch or continuous stirred tank reactors. There is a clear need to develop techniques to permit fuller application of reaction engineering to realistic nonisothermal systems, emulsion systems, and systems at high conversion found industrially. A mathematical framework is also needed which will start with carefully planned experimental data and efficiently indicate a polymerization mechanism and statistical estimates of kinetic constants rather than vice-versa. 

Example 2—Unstable CSTR with bounded output. Consider the reaction R P occurring in a nonisothermal jacket-cooled continuous stirred tank reactor (CSTR) with three steady states. A, B, C, corresponding to the intersection points of the two lines shown in Fig. 3 (Stephanopoulos,... 

Example 14. /. Multiple steady states and hysteresis in a nonisothermal continuous stirred-tank reactor (CSTR) [1,2]. In a CSTR, the curve for the temperature dependence of heat loss to the cooling coil is linear (loss proportional to temperature difference) while that for heat generation by the reaction is S-shaped (Arrhenius ex-... 

Multiple steady-state behavior is a classic chemical engineering phenomenon in the analysis of nonisothermal continuous-stirred tank reactors. Inlet temperatures and flow rates of the reactive and cooling fluids represent key design parameters that determine the number of operating points allowed when coupled heat and mass transfer are addressed, and the chemical reaction is exothermic. One steady-state operating point is most common in CSTRs, and two steady states occur most infrequently. Three stationary states are also possible, and their analysis is most interesting because two of them are stable whereas the other operating point is unstable. 

Stationary Conditions for a Nonisothermal Continuous Stirred Tank Reactor... 

Continuous stirred tank reactor polymerization reactors can also be subject to oscillatory behavior. A nonisothermal CSTR free radical solution polymerization can exhibit damped oscillatory approach to a steady state, unstable (growing) oscillations upon disturbance, and stable (limit cycle) oscillations in which the system never reaches steady state and never goes unstable, but continues to oscillate with a fixed period and amplitude. However, these phenomena are more commonly observed in emulsion polymerization. High-volume products such as styrene-butadiene rubber (SBR) often are produced by continuous emulsion polymerization. As noted earlier, this is... 

Figure 2.6 A nonisothermal continuous stirred-tank reactor.

Similar behavior to that of the nonisothermal CSTR system will be observed in an isothermal bioreactor with nonmonotonic enzyme reaction, called a continuous stirred tank enzyme reactor (Enzyme CSTR). Figure 3.27 gives a diagram. 

In contrast to the previous case study, this one (a) includes design variables within the search space, and (b) utilizes a continuous-time formulation. The problem formulation follows closely that described in Section 5.2.4. The study was presented originally in [29] and is based on a nonisothermal stirred tank reactor system analyzed in [30]. 

The exciting issue of steady-state multiplicity has attracted the attention of many researchers. First the focus was on exothermic reactions in continuous stirred tanks, and later on catalyst pellets and dispersed flow reactors as well as on multiplicity originating from complex isothermal kinetics. Nonisothermal catalyst pellets can exhibit steady-state multiplicity for exothermic reactions, as was demonstrated by P.B. Weitz and J.S. Hicks in a classical paper in the Chemical Engineering Science in 1962. The topic of multiplicity and oscillations has been put forward by many researchers such as D. Luss, V. Balakotaiah, V. Hlavacek, M. Marek, M. Kubicek, and R. Schmitz. Bifurcation theory has proved to be very useful in the search for parametric domains where multiple steady states might appear. Moreover, steady-state multiplicity has been confirmed experimentally, one of the classical papers being that of A. Vejtassa and R.A. Schmitz in the AIChE Journal in 1970, where the multiple steady states of a CSTR with an exothermic reaction were elegantly illustrated. 

Although the system we have considered here is a relatively simple one involving a first-order reaction, it has revealed the existence of some fascinating and exotic phenomena. Such phenomena are not limited to catalytic reactions but arise in other nonisothermal systems, for example, in continuous-flow stirred tank reactors, and even in isothermal systems. Their common feature is that the performance curve describing the system has to exhibit an inflection. Such inflections have also been observed in a biological context, where they play the role of a biological switch, which is activated in response to particular stimuli. 

Chapter 2 presents calorimeters for measuring accurately the rate of heat release during discontinuous and continuous reactions versus time under isothermal and nonisothermal conditions. In addition, the chapter contains a description of an apparatus that can be used to record online the rate of heat release within a stirred tank reactor during a reaction. 

We demonstrate the use of arclength.continuation.m for the study ofmultiple steady states in a nonisothermal CSTR. Consider a perfectly-mixed stirred-tank reactor with A reacting to form B... 

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