Coal continued gasification

Saunders, T., Aldred, D., and Michael Rutkowski, M.D. (2005) Successful continuous injection of coal into gasification and PEBC system operating pressures exceeding 500 psi - DOE funded program results. Gasification Technology Council. 

Alternative feedstocks for petrochemicals have been the subject of much research and study over the past several decades, but have not yet become economically attractive. Chemical producers are expected to continue to use fossil fuels for energy and feedstock needs for the next 75 years. The most promising sources which have received the most attention include coal, tar sands, oil shale, and biomass. Near-term advances ia coal-gasification technology offer the greatest potential to replace oil- and gas-based feedstocks ia selected appHcations (10) (see Feedstocks, coal chemicals). 

Liquid Fuels. Liquid fuels can be obtained as by-products of low temperature carbonization by pyrolysis, solvent refining, or extraction and gasification followed by catalytic conversion of either the coal or the products from the coal. A continuing iaterest ia Hquid fuels has produced activity ia each of these areas (44—46). However, because cmde oil prices have historically remained below the price at which synthetic fuels can be produced, commercialization awaits an economic reversal. 

The high cost of coal handling and preparation and treatment of effluents, compounded by continuing low prices for cmde oil and natural gas, has precluded significant exploitation of coal as a feedstock for methanol. A small amount of methanol is made from coal in South Africa for local strategic reasons. Tennessee Eastman operates a 195,000-t/yr methanol plant in Tennessee based on the Texaco coal gasification process to make the methyl acetate intermediate for acetic anhydride production (15). 

The economics of coal gasification are influenced by the availabiHty of oil and natural gas, but coal is expected to continue to play an ever-increasing role as a significant resource base for both energy and chemicals. 

The continuing search for technical and economic improvements in the coal gasification areas has provided incentives to develop newer process concepts starting in 1979. The Joint Program for 1979 includes processes in the Process Development Unit (PDU) stage of development which promise technical and/or economic improvements. Gasification processes included in the 1979 program are ... 

After World War II, direct liquefaction of coal became uneconomical as the use of lower-cost petroleum products became more widespread. However, the German process of indirect coal liquefaction, the Fischer-Tropsch process, continued to hold some interest. The Fischer-Tropsch process first involved production of a carbon monoxide and hydrogen-rich synthesis gas by the controlled gasification of coal followed by a catalytic reaction process to yield a valuable mixture of hydrocarbon products. Simplified Fischer-Tropsch reactions are shown by the following equations ... 

Quite often, a variation of a proximate analysis or an ultimate analysis is requested, together with one or more of the miscellaneous analyses or tests discussed in this chapter. Restrictions that have been placed on the coal used in coal-fired power plants and other coal-burning facilities have created a need for more coal analyses as well as a need for more accurate and faster methods of analysis. This trend will continue, and more testing will be required with increased use of coal in liquefaction and gasification plants. 

---