Chemical process industries, applications

Chemical Applications. The chemical processing industry uses large amounts of granular and fine powder PTFE. Soft packing appHcations are manufactured from dispersions, and hard packings are molded or machined from stocks and shapes made from granular resin. 

Formulation of the Objective Function The formulation of objective functions is one of the crucial steps in the application of optimization to a practical problem. You must be able to translate the desired objective into mathematical terms. In the chemical process industries, the obective function often is expressed in units of currency (e.g., U.S. dollars) because the normal industrial goal is to minimize costs or maximize profits subject to a variety of constraints. 

Fluidized-Bed Combustion The principles of gas-solid fluidization and their application to the chemical process industry are treated in Sec tion 17. Their general application to combustion is reviewed briefly here, and their more specific application to fluidized-bed boilers is discussed later in this section. 

These historical and fundamental concepts form the foundation for the design, applications, and operations of a major class of equipment that are used throughout the chemical process industries - heat exchange equipment, or heat exchangers. There are many variations of these equipment and a multitude, of... 

Ribbon blenders are essentially self-contained mixers. They are employed in a variety of solid-liquid, solid-solid, and liquid-liquid blending applications in the chemical process industries. Examples include plastics, pigments, pharmaceuticals, specialty chemicals, confectionary. 

The first two categories, clarifying and crossflow filters, have been very well developed and optimized for use in biotechnology and standard wastewater treatment applications. Equipment is easily available for these applications, whether as small 0.2 micron sterilizing filter used to terminally sterilize 100 ml of product solution, or a small 500 ml crossflow filter used to concentrate a small amount of antibody solution. Many vendors of this equipment to wastewater treatment applications have their origins in the CPI (Chemical Process Industries), and have incorporated many of the scale-up and optimization properties developed in much larger units used in large scale chemical production. As a result, these two filtration unit operations are one of the most optimized and efficient used in wastewater treatment. 

Application of static mixers in the chemical process industry... 

A leader in applying PSA to other parts of the chemical process industry has been the AlChf. s Center for Chemical Process Safety. A major difference between PSA for nuclear power and PSA for chemical processing has been the lack of government regulations that require risk analysis for chemical processes. A primary impetuous has been the Occupational Safety and Health Administration s (OSHA) PSM rule that defines the application of PSA to the chemical industry for ihc proteciion of the public and workers. In addition, the Environmental Protection Agcrii, . (EPA) regulates waste disposal. 

The application of the science of human factors to eliminating error in all aspects of process design, management, operation, and maintenance is the focus of this work. Human error has been a major cause of almost all of the catastrophic accidents that have occurred in the chemical process industries (CPI). If one adopts the broad view of human error as being the result of a mismatch between human capabilities and process demands, then clearly management s role is critical in the following areas ... 

In the chemical process industry molybdenum has found use as washers and bolts to patch glass-lined vessels used in sulphuric acid and acid environments where nascent hydrogen is produced. Molybdenum thermocouples and valves have also been used in sulphuric acid applications, and molybdenum alloys have been used as reactor linings in plant used for the production of n-butyl chloride by reactions involving hydrochloric and sulphuric acids at temperatures in excess of 170°C. Miscellaneous applications where molybdenum has been used include the liquid phase Zircex hydrochlorination process, the Van Arkel Iodide process for zirconium production and the Metal Hydrides process for the production of super-pure thorium from thorium iodide. 

Most metals and many refractory compounds can be thermal-sprayed. Applications include coating of gas-turbine components for aircraft and industrial use, components of steam turbines and diesel engines, components for the oil and gas industry, paper and pulp industry, and chemical processing industry. 

Chemical engineering undergraduate eurricula have traditionally been designed to train students for employment in the conventional chemical processing industries. The eurrent core emrieulum is remarkably successful in this effort. Chemical engineers will continue to play a major role in the ehemical and petroleum industries, but new areas of application as well as new emphases on environmental protection process safety and advanced computation, design, and proeess control will require some modifications of the curriculiun. 

Campion, R.P., Permeation through Polymers for Process Industry Applications, MTI Publication No. 53, Materials Technology Institute of the Chemical Process Industries, St Louis, MO distributed by Elsevier Science, Amsterdam, The Netherlands, 2000. 

Electrochemical On-Line Corrosion Monitoring On-line corrosion monitoring is used to evaluate the status of equipment and piping in chemical process industries (CPI) plants. These monitoring methods are based on electrochemical techniques. To use on-line monitoring effectively, the engineer needs to understand the underlying electrochemical test methods to be employed. This section covers many of these test methods and their applications as well as a review of potential problems encountered with such test instruments and how to overcome or avoid these difficulties. 

Wood, one of people s oldest materials, remains an important (and too often, overlooked) corrosion-resistant material of construction in the chemical-process industry. Wood tanks and wood piping have long met engineers requirements for dependable service and excellent performance in industrial applications. A very thorough and detailed treatise can be found in a three-part publication, by Oliver W. Siebert, Wood—Nature s High-Performance Material, NACE, Materials Ferformance, vol. 31, nos. 1-3, January through March 1992. ... 

Dunn, R. F. and El-Halwagi, M. M. (2003) J. Chem. Technol. Biotechol. 78, 1011. Process integration technology review background and applications in the chemical process industry. 

Several other texts are available on the application of risk analysis techniques in the chemical process industries see AIChemE (2000), Frank and Whittle (2001) and Kletz (1999b). 

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