Ceramic fiber properties

With the exception of glass fiber, asbestos (qv), and the specialty metallic and ceramic fibers, textile fibers are a class of soHd organic polymers distinguishable from other polymers by their physical properties and characteristic geometric dimensions (see Glass Refractory fibers). The physical properties of textile fibers, and indeed of all materials, are a reflection of molecular stmcture and intermolecular organization. The abiUty of certain polymers to form fibers can be traced to several stmctural features at different levels of organization rather than to any one particular molecular property. 

Aluminosilicate Fibers. Vitreous alurninosihcate fibers, more commonly known as refractory ceramic fibers (RCF), belong to a class of materials known as synthetic vitreous fibers. Fiber glass and mineral wool are also classified as synthetic vitreous fibers, and together represent 98% of this product group. RCFs were discovered in 1942 (18) but were not used commercially until 1953. Typical chemical and physical properties of these materials are shown in Table 3. 

Table 3. Typical Physical and Chemical Properties of Refractory Ceramic Fibers...

Example 9.1 Methanol is saturated into a thick board of porous ceramic fibers. The board is maintained wet with a supply temperature at ambient of 20 °C. A steady air flow is directed across the horizontal board at 3 m/s. The board is 10 cm in the flow directions, and is placed flush with the floor. Use the following property data ... 

Ceramic-matrix fiber composites, 26 775 Ceramics mechanical properties, 5 613-638 cyclic fatigue, 5 633-634 elastic behavior, 5 613-615 fracture analysis, 5 634-635 fracture toughness, 5 619-623 hardness, 5 626-628 impact and erosion, 5 630 plasticity, 5 623-626 strength, 5 615-619 subcritical crack growth, 5 628—630 thermal stress and thermal shock, 5 632-633... 

The incorporation of nanocarbons in hierarchical composites can also result in large improvements in their electrical conductivity, and to a lesser extent in their thermal conductivity. For ceramic fibers both in-plane and out-of-plane electrical conductivities are increased by several orders of magnitude [41], whereas for CF the improvement is significant only perpendicular to the fiber direction due to the already high conductivity of the fiber itself [46]. The out-of-plane electrical conductivity of CNT/CF/epoxy composites is approaching the requirements for lightning strike protection in aerospace composites, thought to be around 1 10 S/m. Yet further improvements are required, as well as the evaluation of other composite properties relevant for this application, such as maximum current density and thermal conductivity. 

Singh, R.N. (1993), Interfacial properties and high temperature mechanical behavior of fiber reinforced ceramic fiber reinforced ceramic composites. Mater. Sci. Eng. A 166, 185-198. 

As noted earlier, CVl is nsed primarily to form ceramic-fiber-reinforced ceramic matrix composites. The most common of these combinations is SiC fiber/SiC matrix composites. One commercially available product has a two-dimensional 0/90 layup of plain weave fabric and fiber volume fraction of about 40%. This same composite can be fabricated with unidirectional fibers and with 45° architectures. The most commonly used SiC fiber for the preforms is Nicalon , the mechanical properties for which were provided earlier in Section 5.4.2.7. A number of other carbide and nitride fibers are also available, including Si3N4, BN, and TiC. Preform geometries can be tailored to the application in order to maximize strength and toughness in the direction of maximnm stresses. The reactions used to form the matrix are similar to those used in CVD processes (cf. Section 7.2.4) and those described previously in Eq. (3.105). 

In principle these compounds offer access to materials with AliCh-SiCL and Al203 2Si02 stoichiometries. The latter stoichiometry is equivalent to the Al[OSi(OBu-t)3 (OBu-t)] precursor. The major drawbacks with these materials are their air and moisture sensitivity, and the cost of the starting materials. Although the idealized stoichiometries of the above ceramics products are not those of crystalline aluminosilicates, amorphous aluminosilicate glasses are often important in optical applications or in scratch-resistant coatings. Furthermore, they may offer potential for CVD-type applications. There still remains considerable need for simple precursors to crystalline aluminosilicates, especially for structural applications. Dense, phase pure crystalline ceramic materials are desired for optimal mechanical properties, e.g. ceramic fibers for composite manufacture. 

Noting that most ceramic fibers have a fracture energy, ry == 20 J m-2, Eqn. (2) indicates that the upper bound of the debond energy T, = 5 J m-2. This magnitude is broadly consistent with experience obtained on fiber coatings that impart requisite properties.20,40" 3... 

Table 2.6 The chemical compositions, densities, physical and mechanical properties of several commercially available ceramic fibers...

The need to develop fibers with better microstructural stability at elevated temperatures and ability to retain their properties between 1000-2000°C. The requirements of fiber properties for strong and tough ceramic composites have been discussed by DiCarlo.83 A small diameter, stoichiometric SiC fiber fabricated by either CVD or polymer pyrolysis, and a microstructur-ally stable, creep-resistant oxide fiber appear to be the most promising reinforcements. 

In this chapter we provide a description of the processing, structure, and properties of high temperature ceramic fibers, excluding glass and carbon, which are dealt with in separate chapters because of their greater commercial importance. Before we do that, however, we review briefly some fundamental characteristics of ceramics (crystalline and noncrystalline). Once again, readers already familiar with this basic information may choose to go directly to Section 6.5. 

Crystalline oxide fibers represent an important dass of ceramic fibers mainly because of their superior oxidation resistance, being oxides. We describe the processing, structure, and properties of oxide fibers, mainly alumina and some alumina+silica-type fibers. 

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