Cationic polymerization Lewis acid

Polymerization of 7V-vinylcarbazole catalyzed by dimethylglyoxime complexes of different metals immobilized on PVC follows the cationic mechanism. Lewis acids immobilized in a volume of swollen polymer gel catalyze cationic polymerization and oligomerization of vinyl ethers, etc. Cationic complexes of Pd(II) bound to modified PS initiate alternative copolymerization of fluorinated olefins (C F2 +i)(CH2)mCH=CH2 with carbon monoxide [112,113]. The product thus obtained was polyspiroketal rather than polyketone. 

Cationic polymerization is initiated by protons, other cations, or Lewis acids. It proceeds by the most stable carbocation to give a regioregular polymer, with variable tacticity. Termination involves reaction with an anion or proton transfer between chains. 

The catalysts for cationic polymerization are either protonic acids or Lewis acids, such as H2SO4 and HCIO4 or BF3, AICI3, and TiCl4 ... 

Friedel-Crafts (Lewis) acids have been shown to be much more effective in the initiation of cationic polymerization when in the presence of a cocatalyst such as water, alkyl haUdes, and protic acids. Virtually all feedstocks used in the synthesis of hydrocarbon resins contain at least traces of water, which serves as a cocatalyst. The accepted mechanism for the activation of boron trifluoride in the presence of water is shown in equation 1 (10). Other Lewis acids are activated by similar mechanisms. In a more general sense, water may be replaced by any appropriate electron-donating species (eg, ether, alcohol, alkyl haUde) to generate a cationic intermediate and a Lewis acid complex counterion. 

Cationic polymerization of coal-tar fractions has been commercially achieved through the use of strong protic acids, as well as various Lewis acids. Sulfuric acid was the first polymerization catalyst (11). More recent technology has focused on the Friedel-Crafts polymerization of coal fractions to yield resins with higher softening points and better color. Typical Lewis acid catalysts used in these processes are aluminum chloride, boron trifluoride, and various boron trifluoride complexes (12). Cmde feedstocks typically contain 25—75% reactive components and may be refined prior to polymerization (eg, acid or alkali treatment) to remove sulfur and other undesired components. Table 1 illustrates the typical components found in coal-tar fractions and their corresponding properties. 

The conversion of aromatic monomers relative to C-5—C-6 linear diolefins and olefins in cationic polymerizations may not be proportional to the feedblend composition, resulting in higher resin aromaticity as determined by nmr and ir measurements (43). This can be attributed to the differing reactivity ratios of aromatic and aHphatic monomers under specific Lewis acid catalysis. Intentional blocking of hydrocarbon resins into aromatic and aHphatic regions may be accomplished by sequential cationic polymerization employing multiple reactors and standard polymerization conditions (45). 

A second type of uv curing chemistry is used, employing cationic curing as opposed to free-radical polymerization. This technology uses vinyl ethers and epoxy resins for the oligomers, reactive resins, and monomers. The initiators form Lewis acids upon absorption of the uv energy and the acid causes cationic polymerization. Although this chemistry has improved adhesion and flexibility and offers lower viscosity compared to the typical acrylate system, the cationic chemistry is very sensitive to humidity conditions and amine contamination. Both chemistries are used commercially. 

Lactams can also be polymerized under anhydrous conditions by a cationic mechanism initiated by strong protic acids, their salts, and Lewis acids, as weU as amines and ammonia (51—53). The complete reaction mechanism is complex and this approach has not as yet been used successfully in a commercial process. 

Cationic polymerization with Lewis acids yields resinous homopolymers containing cycHc stmctures and reduced unsaturation (58—60). Polymerization with triethyl aluminum and titanium tetrachloride gave a product thought to have a cycHc ladder stmcture (61). Anionic polymeriza tion with lithium metal initiators gave a low yield of a mbbery product. The material had good freeze resistance compared with conventional polychloroprene (62). 

The most important reaction with Lewis acids such as boron trifluoride etherate is polymerization (Scheme 30) (72MI50601). Other Lewis acids have been used SnCL, Bu 2A1C1, Bu sAl, Et2Zn, SO3, PFs, TiCU, AICI3, Pd(II) and Pt(II) salts. Trialkylaluminum, dialkylzinc and other alkyl metal initiators may partially hydrolyze to catalyze the polymerization by an anionic mechanism rather than the cationic one illustrated in Scheme 30. Cyclic dimers and trimers are often products of cationic polymerization reactions, and desulfurization of the monomer may occur. Polymerization of optically active thiiranes yields optically active polymers (75MI50600). 

The other class of acrylic compatible tackifiers includes those based on ter-penes. Terpenes are monomers obtained by wood extraction or directly from pine tree sap. To make the polyterpene tackifiers, the monomers have to be polymerized under cationic conditions, typically with Lewis acid catalysis. To adjust properties such as solubility parameter and softening point, other materials such as styrene, phenol, limonene (derived from citrus peels), and others may be copolymerized with the terpenes. 

The Lewis acid is important for polymerization. Surprisingly, the present author did not find evidence for or against the aryl cation (Ar+) as a polymerization initiator. Green and Stark (1981) briefly reviewed the photopolymerization of epoxides. 

If the nucleophilicity of the anion is decreased, then an increase of its stability proceeds the excessive olefine can compete with the anion as a donor for the carbenium ion, and therefore the formation of chain molecules can be induced. The increase of stability named above is made possible by specific interactions with the solvent as well as complex formations with a suitable acceptor 112). Especially suitable acceptors are Lewis acids. These acids have a double function during cationic polymerizations in an environment which is not entirely water-free. They react with the remaining water to build a complex acid, which due to its increased acidity can form the important first monomer cation by protonation of the monomer. The Lewis acids stabilize the strong nucleophilic anion OH by forming the complex anion (MtXn(OH))- so that the chain propagation dominates rather than the chain termination. 

These various structures show characteristic differences of the reactivity during the propagation step. When one observes cationic polymerizations, the propagation via free ions takes place from 10 to 100 times faster than that via ion pairs 1-2). This ratio should be valid for anions from Lewis acids as well as those from protic acids. 

The Complex Situation During Initiation of the Cationic Polymerization by Lewis Acids... 

The initiation of the cationic polymerization of vinyl monomers by a Lewis acid MtXn in the absence or presence of a coinitiator can proceed in a number of ways depending on the concrete reaction conditions 1,2). 

The possibility of ion formation during the interaction between two Lewis acid molecules as shown in the scheme above is important for the initiation of cationic polymerizations in the absence of cation forming additives (e.g. HX or RX)1). When aluminum-halides A1X3 (X = Cl, Br) are concerned, the ion formation in solution could be experimentally proven163). The formation of ionic species in pure SbCl5/ SbFj system has already been pointed out. 

Various classes of cationic initiators have been used to polymerize lactones protic acids, Lewis acids, acylating agents, and alkylating agents. These initiators are often difficult to handle experimentally... 

Rashkov, I. B., and Gitsov, I., Cationic polymerization initiated by intercalation compounds of Lewis acids. II. Initiating ability and mechanism of action of the initiators, J. Polym. 

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