CARBOXYLATED NITRILE

Adhesion. Commercially available 1- or 2-coat adhesive systems produce mbber failure in bonds between ethylene—acryflc elastomer and metal (14). Adhesion to nylon, polyester, or aramid fiber cord or fabric is greatest when the cord or fabric have been treated with carboxylated nitrile mbber latex. 

Third Monomers. In order to achieve certain property improvements, nitrile mbber producers add a third monomer to the emulsion polymerization process. When methacrylic acid is added to the polymer stmcture, a carboxylated nitrile mbber with greatly enhanced abrasion properties is achieved (9). Carboxylated nitrile mbber carries the ASTM designation of XNBR. Cross-linking monomers, eg, divinylbenzene or ethylene glycol dimethacrylate, produce precross-linked mbbers with low nerve and die swell. To avoid extraction losses of antioxidant as a result of contact with fluids duriag service, grades of NBR are available that have utilized a special third monomer that contains an antioxidant moiety (10). FiaaHy, terpolymers prepared from 1,3-butadiene, acrylonitrile, and isoprene are also commercially available. 

XNBR carboxylic-nitrile butadiene rubber (carboxynitrile rabber)... 

Elastomers, plastics, fabrics, wood and metals can be joined with themselves and with each other using nitrile rubber/epoxy resin blends cured with amines and/or acidic agents. Ethylene-propylene vulcanizates can also be joined using blends of carboxylated nitrile rubber, epoxy resin and a reactive metal filler (copper, nickel, cobalt). However, one of the largest areas of use of nitrile rubber modified epoxy systems is in the printed circuit board area [12]. 

Polymers can be modified by the introduction of ionic groups [I]. The ionic polymers, also called ionomers, offer great potential in a variety of applications. Ionic rubbers are mostly prepared by metal ion neutralization of acid functionalized rubbers, such as carboxylated styrene-butadiene rubber, carboxylated polybutadiene rubber, and carboxylated nitrile rubber 12-5]. Ionic rubbers under ambient conditions show moderate to high tensile and tear strength and high elongation. The ionic crosslinks are thermolabile and, thus, the materials can be processed just as thermoplastics are processed [6]. 

Bhattacharjee et al. [79] introduced another new catalyst based on a Pd complex containing both acetate and benzoyl pyridine ligands (Table 6). This was developed to hydrogenate liquid carboxylated nitrile rubber (L-XNBR) [80]. Selective hydrogenation of C=C in L-... 

Recently a lot of attention is being given to the field of latex-based nanocomposites. Various organoclays as well as pristine clays have been intercalated in aqueous medium with NR latex, SBR latex, NBR latex, as well as carboxylated nitrile mbber (XNBR) latex [184—187], to achieve a good degree of dispersion. 

Recently Sahoo and Bhowmick [75] synthesized hydroxyl-terminated POSS in their laboratory starting from (3-aminopropyl) triethoxysilane (APS) and phenylglycidylether (PGE) and used it as a curative in carboxylated nitrile mbber (XNBR). This has been a newer class of material where the nanofiller simultaneously cures the mbber and promotes solvent resistance, as well as mechanical and dynamic mechanical properties. Table 3.3 illustrates some of these findings. 

ZnO nanoparticles possess greater surface/volume ratio. When used in carboxylated nitrile rubber as curative, ZnO nanoparticles show excellent mechanical and dynamic mechanical properties [41]. The ultimate tensile strength increases from 6.8 MPa in ordinary rabber grade ZnO-carboxylated nitrile rubber system to 14.9 MPa in nanosized ZnO-carboxylated nitrile mbber without sacrificing the elongation at failure values. Table 4.1 compares these mechanical properties of ordinary and nano-ZnO-carboxylated nitrile rubbers, where the latter system is superior due to more rubber-ZnO interaction at the nanolevel. 

Comparative Mechanical Properties Data on Ordinary ZnO and Nano-ZnO-Filled Carboxylated Nitrile Rubber Systems... 

Blends of carboxylated nitrile rubber (XNBR) with EPDM are likely to provide an attractive combination of properties including oil resistance, heat and ozone resistance, high tensile strength, modulus, and hardness. However, the polar curing ingredients often diffuse from the nonpolar to polar component, thereby producing cure rate mismatch and inferior properties. Three different measures have been used to overcome the cure rate mismatch [29] ... 

Carboxylated nitriles, hydrogenated nitrile, liquid nitriles and blends with PVC are also commercially available. 

In addition to the normal sulphur cure systems, metal oxides can be used to cure the carboxylated nitriles. 

Double bonds conjugated with aromatic rings and with carbonyl, carboxyl, nitrile and other functions are readily reduced by catalytic hydrogenation and by metals. These reductions are discussed in the appropriate sections aromatics, unsaturated aldehydes and ketones, unsaturated acids, their derivatives, etc. 

The nitrosation of aliphatic carbon atoms, particularly of carbon atoms activated by adjacent carbonyl, carboxyl, nitrile, or nitro groups, has been reviewed in great detail [2]. Judging from this review, with few exceptions, nitrosation of active methylene compounds leads to the formation of oximes (unfortunately termed isonitroso compounds in the older literature). The few exceptional cases cited in which true nitroso compounds (or their dimers) were formed involved tertiary carbon atoms in which no hydrogen atoms were available to permit tautomerism to the oxime or involved a reaction which was carried out under neither acidic nor basic conditions. 

Carboxylated nitrile rubber (XNBR), a high-performance elastomer, is remarkable for providing vulcanizates that exhibit enhanced tensile strength, elastic modulus, hardness, and improved resistance to tear, abrasion, and the deleterious action of... 

Carboxylated nitrile rubber X-ray photo-electron spectroscopy X-ray diffraction... 

Compared to the carboxylated nitrile elastomer additives, the use of thermoplastics has primarily been focused on the aerospace industry. On a cost per pound basis, the two-phase nitrile additives offer the best combination of property improvement without negative impact. The thermoplastic additives, however, may offer better high-temperature performance, but they are more difficult to formulate and to process as adhesives. As a result, the cost of these adhesives is generally much higher than that of other toughened epoxy mechanisms. 

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