Rubber carboxylic nitrile

Later, in 1974, amine reactive versions of the liquid nitrile polymers (ATBN) were issued, thereby offering another way to introduce rubbery segments into a cured epoxy resin network. References are cited which provide detailed discussions of nitrile rubber, carboxylic nitrile rubber and both carboxyl- and amine-terminated nitrile liquid polymers (1-4). Table I illustrates CTBN and ATBN products structurally. Table II provides properties for typical solid carboxylic nitrile elastomers. 

XNBR carboxylic-nitrile butadiene rubber (carboxynitrile rabber)... 

Elastomers, plastics, fabrics, wood and metals can be joined with themselves and with each other using nitrile rubber/epoxy resin blends cured with amines and/or acidic agents. Ethylene-propylene vulcanizates can also be joined using blends of carboxylated nitrile rubber, epoxy resin and a reactive metal filler (copper, nickel, cobalt). However, one of the largest areas of use of nitrile rubber modified epoxy systems is in the printed circuit board area [12]. 

Polymers can be modified by the introduction of ionic groups [I]. The ionic polymers, also called ionomers, offer great potential in a variety of applications. Ionic rubbers are mostly prepared by metal ion neutralization of acid functionalized rubbers, such as carboxylated styrene-butadiene rubber, carboxylated polybutadiene rubber, and carboxylated nitrile rubber 12-5]. Ionic rubbers under ambient conditions show moderate to high tensile and tear strength and high elongation. The ionic crosslinks are thermolabile and, thus, the materials can be processed just as thermoplastics are processed [6]. 

Bhattacharjee et al. [79] introduced another new catalyst based on a Pd complex containing both acetate and benzoyl pyridine ligands (Table 6). This was developed to hydrogenate liquid carboxylated nitrile rubber (L-XNBR) [80]. Selective hydrogenation of C=C in L-... 

ZnO nanoparticles possess greater surface/volume ratio. When used in carboxylated nitrile rubber as curative, ZnO nanoparticles show excellent mechanical and dynamic mechanical properties [41]. The ultimate tensile strength increases from 6.8 MPa in ordinary rabber grade ZnO-carboxylated nitrile rubber system to 14.9 MPa in nanosized ZnO-carboxylated nitrile mbber without sacrificing the elongation at failure values. Table 4.1 compares these mechanical properties of ordinary and nano-ZnO-carboxylated nitrile rubbers, where the latter system is superior due to more rubber-ZnO interaction at the nanolevel. 

Comparative Mechanical Properties Data on Ordinary ZnO and Nano-ZnO-Filled Carboxylated Nitrile Rubber Systems... 

Blends of carboxylated nitrile rubber (XNBR) with EPDM are likely to provide an attractive combination of properties including oil resistance, heat and ozone resistance, high tensile strength, modulus, and hardness. However, the polar curing ingredients often diffuse from the nonpolar to polar component, thereby producing cure rate mismatch and inferior properties. Three different measures have been used to overcome the cure rate mismatch [29] ... 

Carboxylated nitrile rubber (XNBR), a high-performance elastomer, is remarkable for providing vulcanizates that exhibit enhanced tensile strength, elastic modulus, hardness, and improved resistance to tear, abrasion, and the deleterious action of... 

Carboxylated nitrile rubber X-ray photo-electron spectroscopy X-ray diffraction... 

The latexes upon which this industry developed were natural rubber and polychloroprene for solvent resistance. However, technology is advancing to permit penetration of carboxylated nitrile latex for optimized solvent resistance and tougher abrasion resistance. Among the competition to latexes in this field are poly(vinyl chloride) plastisols. As technology develops in producing small particle size latexes from polymers whose synthesis is loo water-sensitive for emulsion polymerization, the dipped goods industry will quickly convert to their utilization from the solvent-based cements of these polymers now employed Prime candidates include butyl rubber, EPDM, hypalon, and vlton. 

It is these solid carboxylic nitrile elastomers which began to show utility in the modification of epoxy resins. Processing needs for solid elastomer Inclusion, particularly in liquid epoxy resins, have not always been advantageous. Associated problems include gel, viscosity threshold limitations and achieving desired rubber levels in excess of 5-6 phr. Sometimes processing must be carried out in selected solvents, not always a desirable or tolerable step. 

Carboxylic nitrile liquid and solid elastomers are used to prepare elastomer-modified epoxy liquid and solid resins when it is desirable to have the modifier in the epoxy portion of the system. This is effected through alkyl-hydroxy esterification reactions. This is covered in the literature for uncatalyzed liquid resins (9), for tert-amine catalyzed systems (10), for tert-phosphine catalyzed systems (11), for low molecular weight solid resins advanced from the liquid state (12) and for liquid and solid resins where an additional rubber vulcanization step is carried out in addition to the alkylhydroxy ester adducting step (13). Such adduct preparations offer formulation stability with a wide range of hardener types amines, anhydrides, catalytic, Lewis acids/bases. 

---