Ether, dimethyl carbonylation

Similar activation takes place in the carbonylation of dimethyl ether to methyl acetate in superacidic solution. Whereas acetic acid and acetates are made nearly exclusively using Wilkinson s rhodium catalyst, a sensitive system necessitating carefully controlled conditions and use of large amounts of the expensive rhodium triphenylphosphine complex, ready superacidic carbonylation of dimethyl ether has significant advantages. 

The reaction mechanism and rates of methyl acetate carbonylation are not fully understood. In the nickel-cataly2ed reaction, rate constants for formation of methyl acetate from methanol, formation of dimethyl ether, and carbonylation of dimethyl ether have been reported, as well as their sensitivity to partial pressure of the reactants (32). For the rhodium chloride [10049-07-7] cataly2ed reaction, methyl acetate carbonylation is considered to go through formation of ethyUdene diacetate (33) ... 

The unit has virtually the same flow sheet (see Fig. 2) as that of methanol carbonylation to acetic acid (qv). Any water present in the methyl acetate feed is destroyed by recycle anhydride. Water impairs the catalyst. Carbonylation occurs in a sparged reactor, fitted with baffles to diminish entrainment of the catalyst-rich Hquid. Carbon monoxide is introduced at about 15—18 MPa from centrifugal, multistage compressors. Gaseous dimethyl ether from the reactor is recycled with the CO and occasional injections of methyl iodide and methyl acetate may be introduced. Near the end of the life of a catalyst charge, additional rhodium chloride, with or without a ligand, can be put into the system to increase anhydride production based on net noble metal introduced. The reaction is exothermic, thus no heat need be added and surplus heat can be recovered as low pressure steam. 

Carbon tetrachloride, 32, 27 37, 8 Carbonylation, of pyrogallol-1,3-dimethyl ether with hexamethylenetetramine, 31, 92... 

The formation of EDA in a one step reaction that involves the reductive carbonylation of methyl acetate has been achieved (equation 2) ( 1). Alternatively, the substrate of reductive carbonylation can be dimethyl ether instead of methyl acetate which simply integrates into the reaction an initial carbonylation step leading to EDA. 

In addition to the successful reductive carbonylation systems utilizing the rhodium or palladium catalysts described above, a nonnoble metal system has been developed (27). When methyl acetate or dimethyl ether was treated with carbon monoxide and hydrogen in the presence of an iodide compound, a trivalent phosphorous or nitrogen promoter, and a nickel-molybdenum or nickel-tungsten catalyst, EDA was formed. The catalytst is generated in the reaction mixture by addition of appropriate metallic complexes, such as 5 1 combination of bis(triphenylphosphine)-nickel dicarbonyl to molybdenum carbonyl. These same catalyst systems have proven effective as a rhodium replacement in methyl acetate carbonylations (28). Though the rates of EDA formation are slower than with the noble metals, the major advantage is the relative inexpense of catalytic materials. Chemistry virtually identical to noble-metal catalysis probably occurs since reaction profiles are very similar by products include acetic anhydride, acetaldehyde, and methane, with ethanol in trace quantities. 

Vapor-Phase Carbonylation of Dimethyl Ether and Methyl Acetate with Supported Transition Metal Catalysts... 

It was found that a nickel-activated carbon catalyst was effective for vapor phase carbonylation of dimethyl ether and methyl acetate under pressurized conditions in the presence of an iodide promoter. Methyl acetate was formed from dimethyl ether with a yield of 34% and a selectivity of 80% at 250 C and 40 atm, while acetic anhydride was synthesized from methyl acetate with a yield of 12% and a selectivity of 64% at 250 C and 51 atm. In both reactions, high pressure and high CO partial pressure favored the formation of the desired product. In spite of the reaction occurring under water-free conditions, a fairly large amount of acetic acid was formed in the carbonylation of methyl acetate. The route of acetic acid formation is discussed. A molybdenum-activated carbon catalyst was found to catalyze the carbonylation of dimethyl ether and methyl acetate. 

The synthesis of acetic acid (AcOH) from methanol (MeOH) and carbon monoxide has been performed industrially in the liquid phase using a rhodium complex catalyst and an iodide promoter ( 4). The selectivity to acetic acid is more than 99% under mild conditions (175 C, 28 atm). The homogeneous rhodium catalyst is also effective for the synthesis of acetic anhydride (Ac O) by the carbonylation of dimethyl ether (DME) or methyl acetate (AcOMe) (5-13). However, rhodium is one of the most expensive metals, and its proved reserves are quite limited. It is highly desirable, therefore, to develop a new catalyst as a substitute for rhodium. 

Carbonylation of Dimethyl Ether on Ni/A.C. Catalysts. The main product of this reaction was methyl acetate. Small amounts of... 

Table I shows the effects of Mel/DME and CO/DME ratios in the feed gas on product yields. With increasing Mel/DME ratio both methyl acetate yield and selectivity increased. The yield of methyl acetate increased with an increase in the CO/DME ratio whereas its selectivity decreased. In the case of methanol carbonylation on Ni/A.C. catalyst, the product yield and selectivity were strongly affected by CO/MeOH ratio but not by Mel/MeOH ratio (14-16). The promoting effect of methyl iodide on the methanol carbonylation reached a maximum at a very low partial pressure, that is 0.1 atm or lower. However, both CO/DME and Mel/DME ratios were important for regulating the product yield and selectivity of the dimethyl ether carbonylation. This suggests that the two steps, namely, the dissociative adsorption of methyl iodide on nickel (Equation 4) and the insertion of CO (Equation 5) are slow in the case of dimethyl ether reaction.

Figure 3 shows the effect of partial pressure of water on the rate of dimethyl ether carbonylation. It is apparent from Figure 3 that the reaction is markedly accelerated by added water. One possible explanation for this is the hydrolysis of dimethyl ether to methanol and its subsequent carbonylation. However, the contribution of the hydrolysis is quite small as shown in Figure 3. Therefore, the carbonylation of dimethyl ether via methanol should be negligible. The role of water for the reaction is not clarified yet.

Table I. Effects of Mel/DME and CO/DME Ratios on Carbonylation of Dimethyl Ether ...

Figure 7 shows the results of methyl acetate carbonylation in the presence of water. Methanol and dimethyl ether were formed up to 250 C suggesting that hydrolysis of methyl acetate proceeded. With increasing reaction temperature, the yield of acetic acid increased remarkably, while those of methanol and dimethyl ether decreased gradually. Figure 8 shows the effects of partial pressures of methyl iodide, CO, and methyl acetate in the presence of water. The rate of acetic acid formation was 1.0 and 2.7 order with respect to methyl iodide and CO, respectively. Thus, the formation of acetic acid from methyl acetate is highly dependent on the partial pressure of CO. This suggests that acetic acid is formed by hydrolysis of acetic anhydride (Equation 6) which is formed from methyl acetate and CO rather than by direct hydrolysis of methyl acetate. 

Carbonylation of Dimethyl Ether and Methyl Acetate on Mo/A.C. Catalyst. In this section, the carbonylation of dimethyl ether and methyl acetate on Mo/A.C. catalyst was investigated. To our knowledge, molybdenum has never been reported to catalyze carbonylation reactions. 

Table V shows the results obtained for the carbonylation of dimethyl ether and methyl acetate with molybdenum catalysts supported on various carrier materials. In the case of dimethyl ether carbonylation, molybdenum-activated carbon catalyst gave methyl acetate with an yield of 5.2% which was about one-third of the activity of nickel-activated carbon catalyst. Silica gel- or y-alumina-supported catalyst gave little carbonylated product. Similar results were obtained in the carbonylation of methyl acetate. The carbonylation activity occured only when molybdenum was supported on activated carbon, and it was about half the activity of nickel-activated carbon catalyst.

Rh > Ir > Ni > Pd > Co > Ru > Fe A plot of the relation between the catalytic activity and the affinity of the metals for halide ion resulted in a volcano shape. The rate determining step of the reaction was discussed on the basis of this affinity and the reaction order with respect to methyl iodide. Methanol was first carbonylated to methyl acetate directly or via dimethyl ether, then carbonylated again to acetic anhydride and finally quickly hydrolyzed to acetic acid. Overall kinetics were explored to simulate variable product profiles based on the reaction network mentioned above. Carbon monoxide was adsorbed weakly and associatively on nickel-activated-carbon catalysts. Carbon monoxide was adsorbed on nickel-y-alumina or nickel-silica gel catalysts more strongly and, in part, dissociatively,... 

Other products were dimethyl ether (DME), methane and carbon dioxide. The data in Table I show that high yields of carbonylated products were produced with nickel catalysts supported on activated carbon and carbon black. Other nickel catalysts gave mainly methane and dimethyl ether. It is clear that a carbonaceous carrier is essential for the appearance of carbonylation activity for the nickel catalyst. The role of the carbonaceous carrier will be discussed later. 

Carbonylation and homologation of ethers - The carbonylation and homologation of dimethyl ether to methyl and ethyl acetate (eqs. 4 and 5) in methyl acetate-acetic acid solution are considerably affected by the acidity of the reaction medium and by the nature of the iodide promoter which determines the concentration of HRu(CO)3l3. 

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