Blend properties chemical resistance

ADVANTAGES AND DISADVANTAGES OF THE BLEND Blending improves flow properties, chemical resistance, impact properties at low temperature, and painting properties. At the same time thermal properties and flame retardancy are inferior compared with polycarbonate. 

Celazole TU-60 is an unfilled blend of PBI-PEEK. Independently, PEEK is a high performance thermoplastic with excellent mechanical properties, chemical resistance, and thermal stability. The TU-60 blend has even better thermo-mechanical properties than PEEK, particularly at elevated temperatures. And TU-60 can be injection molded to make parts at lower costs than PBI. 

Blends of PET and HDPE have been suggested to exploit the availabiUty of these clean recycled polymers. The blends could combine the inherent chemical resistance of HDPE with the processiag characteristics of PET. Siace the two polymers are mutually immiscible, about 5% compatihilizer must be added to the molten mixture (41). The properties of polymer blends containing 80—90% PET/20—10% HDPE have been reported (42). Use of 5—15% compatbiLizer produces polymers more suitable for extmsion blow mol ding than pure PET. 

Nitrile mbber finds broad application in industry because of its excellent resistance to oil and chemicals, its good flexibility at low temperatures, high abrasion and heat resistance (up to 120°C), and good mechanical properties. Nitrile mbber consists of butadiene—acrylonitrile copolymers with an acrylonitrile content ranging from 15 to 45% (see Elastomers, SYNTHETIC, NITRILE RUBBER). In addition to the traditional applications of nitrile mbber for hoses, gaskets, seals, and oil well equipment, new applications have emerged with the development of nitrile mbber blends with poly(vinyl chloride) (PVC). These blends combine the chemical resistance and low temperature flexibility characteristics of nitrile mbber with the stability and ozone resistance of PVC. This has greatly expanded the use of nitrile mbber in outdoor applications for hoses, belts, and cable jackets, where ozone resistance is necessary. 

Epoxy phenoHc coatings either are made by blending of a soHd epoxy resin with a phenoHc resin or are the products of the precondensation of a mixture of two resins. A three-dimensional stmcture is formed during curing which combines the good adhesion properties of the epoxy resin with the high chemical resistance properties of the phenoHc resin. The balanced properties of epoxy phenoHc coatings have made them almost universal in their appHcation on food cans. 

The properties of PBT and PC resins and of a blend of these two resins are given in Table 18. The chemical resistance of crystalline PBT is reduced, but that of amorphous PC is increased. Hydrolytic stabiUty is good throughout. Impact performance is lower than that of the components. It can be improved by modifiers. A commercial example of this type of resin blend is the General Electric Xenoy resin which is used in automotive bumpers. 

It is thus seen that as a class the primarily aliphatic amines provide fast-curing hardeners for use at room temperatures. With certain exceptions they are skin sensitisers. The chemical resistance of the hardened resins varies according to the hardener used but in the case of the unmodified amines is quite good. The hardened resins have quite low heat distortion temperatures and except with diethylenetriamine seldom exceed 100°C. The number of variations in the properties obtainable may be increased by using blends of hardeners. 

Polyvinyl alcohol (PVA), which is a water soluble polyhidroxy polymer, is one of the widely used synthetic polymers for a variety of medical applications [197] because of easy preparation, excellent chemical resistance, and physical properties. [198] But it has poor stability in water because of its highly hydrophilic character. Therefore, to overcome this problem PVA should be insolubilized by copolymerization [43], grafting [199], crosslinking [200], and blending [201], These processes may lead a decrease in the hydrophilic character of PVA. Because of this reason these processes should be carried out in the presence of hydrophilic polymers. Polyfyinyl pyrrolidone), PVP, is one of the hydrophilic, biocompatible polymer and it is used in many biomedical applications [202] and separation processes to increase the hydrophilic character of the blended polymeric materials [203,204], An important factor in the development of new materials based on polymeric blends is the miscibility between the polymers in the mixture, because the degree of miscibility is directly related to the final properties of polymeric blends [205],... 

Polycarbonate is blended with a number of polymers including PET, PBT, acrylonitrile-butadiene-styrene terpolymer (ABS) rubber, and styrene-maleic anhydride (SMA) copolymer. The blends have lower costs compared to polycarbonate and, in addition, show some property improvement. PET and PBT impart better chemical resistance and processability, ABS imparts improved processability, and SMA imparts better retention of properties on aging at high temperature. Poly(phenylene oxide) blended with high-impact polystyrene (HIPS) (polybutadiene-gra/f-polystyrene) has improved toughness and processability. The impact strength of polyamides is improved by blending with an ethylene copolymer or ABS rubber. 

More than 800 million pounds of EPM and EPDM polymers were produced in the United States in 2001. Their volume ranks these materials fourth behind styrene-1,3-butadiene copolymers, poly( 1,4-butadiene), and butyl rubber as synthetic rubbers. EPM and EPDM polymers have good chemical resistance, especially toward ozone. They are very cost-effective products since physical properties are retained when blended with large amounts of fillers and oil. Applications include automobile radiator hose, weather stripping, and roofing membrane. 

Monofunctional epoxy diluents are used primarily with DGEBA epoxy blends. The most common monofunctional diluents are butyl glycidyl ether and phenyl glycidyl ether. The effect of butyl glycidyl ether and other reactive diluents on the viscosity of epoxy resin is shown in Fig. 6.3. Because the monofunctional diluents reduce crosslink density, they are used at relatively low levels to avoid degrading heat and chemical resistance or other properties of the adhesive. 

ABS foam provides properties that include impact, heat, and chemical resistance low mold shrinkage rates good long-term dimensional stability and platability. Improved flammability characteristics are possible either by alloying (blending) with PVC or polycarbonate, or by... 

The mechanical properties of HIPS/SPS blend surpass those of HIPS (Figure 18.23). Thus HIPS/SPS blend shows improved chemical resistance with better mechanical properties. 

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