Polycondensation bisphenol

Polycondensation of Bisphenols, II, with Phosgene. Polycondensation of siloxane-linked bisphenols, II, with phosgene is the most obvious synthetic approach leading to siloxane-modified poly(arylene carbonates) since the phosgene-bisphenol polycondensation is used in the synthesis of aromatic polycarbonates (1). This method was used initially to prepare polymer (as indicated in reaction 1) as well as for the attempted synthesis of polymers 2 and 5 ... 

PMMA Aromatic dicarboxy Terephthalic acid + bisphenol Polycondensation 86... 

A polyester backbone with two HFIP groups (12F aromatic polyester of 12F-APE) was derived by the polycondensation of the diacid chloride of 6FDCA with bisphenol AF or bisphenol A under phase-transfer conditions (120). These polymers show complete solubkity in THF, chloroform, ben2ene, DMAC, DMF, and NMP, and form clear, colorless, tough films the inherent viscosity in chloroform at 25°C is 0.8 dL/g. A thermal stabkity of 501°C (10% weight loss in N2) was observed. 

Polyetherification is similar to a polycondensation process formation of high molecular weight polymer requires precise adjustment of composition to approximately 1 1 ratio of bisphenol to dihalosulfone. Trace amounts of water gready reduce the molecular weight attainable owing to side reactions that unbalance the stoichiometry (76). The reactivity of the halosulfone is in the order expected for two-step nucleophilic aromatic displacement reactions ... 

Nucleophilic Substitution Route. Commercial synthesis of poly(arylethersulfone)s is accompHshed almost exclusively via the nucleophilic substitution polycondensation route. This synthesis route, discovered at Union Carbide in the early 1960s (3,4), involves reaction of the bisphenol of choice with 4,4 -dichlorodiphenylsulfone in a dipolar aprotic solvent in the presence of an alkaUbase. Examples of dipolar aprotic solvents include A/-methyl-2-pyrrohdinone (NMP), dimethyl acetamide (DMAc), sulfolane, and dimethyl sulfoxide (DMSO). Examples of suitable bases are sodium hydroxide, potassium hydroxide, and potassium carbonate. In the case of polysulfone (PSE) synthesis, the reaction is a two-step process in which the dialkah metal salt of bisphenol A (1) is first formed in situ from bisphenol A [80-05-7] by reaction with the base (eg, two molar equivalents of NaOH),... 

Table 2. Glass-Transition Temperatures of Polysulfones Produced from the Polycondensation of Dichlorodiphenylsulfone with Various Bisphenols ...

It is prepared from the polycondensation of the disodium salt of bisphenol A and 4,4-dichlorodiphenyl sulfone in a polar aprotic solvent such as dimethyl sulfoxide (26). 

Polyphosphonates are well-known flame-retardant materials [110] and are generally prepared by melt [111,112], interfacial [113-115] and solution polycondensation methods [116]. A typical example of synthesis is the polycondensation of bifunctional organophosphorus compounds, such as dichlorophenylphosphine oxide, with bisphenols [117,118]. 

Polyphosphates are also an important class of organophosphorus polymers. In addition to their flame-retardant characteristics, they possess attractive plasticizing properties and can be used as polymeric additives to other polymers [123-128]. In general, polyphosphates can be prepared by interfacial [119,129], melt [130], or solution polycondensation [131,132a,b]. Kricheldorf and Koziel [133] prepared polyphosphates from silylated bisphenols. 

Phenothiophosphine ring-containing polyamides and polyesters were also prepared by the polycondensation of 2,8-bischloroformyl-lO-phenylphenothiophos-phine 5,5, 10-trioxide with aromatic diamines such as 4,4 -diaminodiphenyl ether and 4,4 -diaminodiphenyl-methane, and bisphenols such as 4,4 -dihydroxybiphe-nyl and 4,4 -dihydroxydiphenylmethane, respectively [159]. These polymers are soluble in polar aprotic solvents and also exhibit good heat and fire resistance. Phosphorus containing high performance polymers are shown in Table 6. 

Note-. Bisphenol-A and the diaryl esters of terephthalic acid and isophthalic acid are nonvolatile compounds, so that any excess of these components cannot completely be removed, resulting in a low-molar-mass, unusable polyester. Moreover, excess bisphenol-A causes a strong discoloration of the polyester melt due to thermal degradation at the high reaction temperature used. This can be avoided if the diaryl esters are mixed with 5 mol% of diphenyl carbonate. Any excess of this compound can easily be removed in vacuum at the polycondensation temperature. 

Experiment with addition of diphenyl carbonate Diphenyl terephthalate, 31.8 g (0.1 mol), 28.62 g (0.09 mol) of diphenyl isophthalate, and 2.37 g (0.011 mol) of diphenyl carbonate are polycondensed with 45.6 g (0.2 mol) of 2,2-bis(4-hydroxyphenyl)propane (bisphenol-A) under the preceding conditions. A slighdy brownish, extremely tough, noncrystalline polyester is obtained with an inherent viscosity equal to 0.56 dL/g. The softening point of the polyester is equal to 200°C and the melting range is 215-285°C. 

Tractable polymers can be prepared when amino and anhydride functions are not located on the same aromatic ring, and different strategies were employed to obtain soluble polymer. AB benzhydrol imide was prepared by polycondensation of 4-(3-amino-l-hydroxymethylene) phtlialic acid monomethyl ester in NMP. The polymer soluble in NMP has been used as adhesive and coating.56 A second approach was based on an ether imide structure. AB aminophenylether phthalic acids (Fig. 5.34) were prepared by a multistep synthesis from bisphenols.155 The products are stable as hydrochloride, and the polycondensation takes place by activation with triphenylphosphite. The polymers are soluble in an aprotic polar... 

Tough, transparent, heat and flame resistant, multiblock (bisphenol fluorenone carbonate) (BPF)-dimethylsiloxane copolymers have been synthesized by interfacial polycondensation of phosgene with various mixtures of BPF end-capped siloxane oligomers and free BPF or its monosodium salt 232). Siloxane content of the copolymers were varied between 7 and 27%. Presence of two Tg s, one below —100 °C and the other as high as 275 °C, showed the formation of two-phase morphologies. 

Lipase CA catalyzed the polymerization of cyclic dicarbonates, cyclobis (hexamethylene carbonate) and cyclobis(diethylene glycol carbonate) to give the corresponding polycarbonates [105]. The enzymatic copolymerization of cyclobis(diethylene glycol carbonate) with DDL produced a random ester-carbonate copolymer. As to enzymatic synthesis of polycarbonates, reported were polycondensations of 1,3-propanediol divinyl dicarbonate with 1,3-propanediol [110], and of diphenyl carbonate with bisphenol-A [111]. 

Polycondensations of 3,3-bis(chloromethyl)oxetane and a variety of bisphenols were studied using the microwave-PTC technique (Eq. 23) [35]. The results obtained showed the advantages of microwaves in terms of the molecular weights for crystalline polymer, as reflected in higher values of the transition temperature (Tg) and melting point (Tm) but also in reduction of reaction times for all types of structure. 

Aromatic polycarbonates are currently manufactured either by the interfacial polycondensation of the sodium salt of diphenols such as bisphenol A with phosgene (Reaction 1, Scheme 22) or by transesterification of diphenyl carbonate (DPC) with diphenols in the presence of homogeneous catalysts (Reaction 2, Scheme 22). DPC is made by the oxidative carbonylation of dimethyl carbonate. If DPC can be made from cyclic carbonates by transesterification with solid catalysts, then an environmentally friendlier route to polycarbonates using C02 (instead of COCl2/CO) can be established. Transesterifications are catalyzed by a variety of materials K2C03, KOH, Mg-containing smectites, and oxides supported on silica (250). Recently, Ma et al. (251) reported the transesterification of dimethyl oxalate with phenol catalyzed by Sn-TS-1 samples calcined at various temperatures. The activity was related to the weak Lewis acidity of Sn-TS-1 (251). 

Bisphenol-AF-derived poly(carbonate) (2) has been synthesized by the two-phase transfer-catalyzed polycondensation of Bisphenol AF (1) with trichloromethyl chloroformate (TCF) in organic-solvent-aqueous-alkaline solution systems with a variety of quaternary ammonium salts at room temperature (Scheme l).6... 

Hay et al.w,n have prepared high-molecular-weight a Bisphenol-A-derived poly(formal) (6) using a phase-transfer catalyst in DCM. A Bisphenol-AF-derived poly(formal) (7) is also synthesized by solution polycondensation of Bisphenol AF (1) with DCM in highly polar cosolvents in the presence of potassium hydroyxide (Scheme 3).12 Aprotic polar solvents such as A/W-dimethylformamide... 

Novel poly(aryloxydiphenylsilane) is prepared from Bisphenol AF (2,2-bis(4-hydroxyphenyl)-l, 1,1,3,3,3-hexafluoropropane) (1) and dianilinodiphenylsi-lane (30) by melt polycondensation at elevated temperatures under reduced pressure of 1 to 2 Torr (Scheme 18).27 The molecular weight of the poly-(aryloxydiphenylsilane) derived from anilinosilane and bisphenols have been reported to be highly dependent on the reaction temperature in the melt polycondensation.28... 

Polycarbonates are polyesters resulting from the polycondensation of carbonic anhydride (furnished by phosgene) and a bisphenol. 

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