Alkene polymerization, metal complex catalysts

Supported metal complex catalysts for alkene polymerization. Supported chromium complexes on silica have been used for many years in the Phillips process for ethylene polymerization, and promoters are not required. Like these supported complexes, the classical TiClj Ziegler polymerization catalysts have also long been viewed as presenting surface catalytic sites that are well described as molecular analogues. 

Stable transition-metal complexes may act as homogenous catalysts in alkene polymerization. The mechanism of so-called Ziegler-Natta catalysis involves a cationic metallocene (typically zirconocene) alkyl complex. An alkene coordinates to the complex and then inserts into the metal alkyl bond. This leads to a new metallocei e in which the polymer is extended by two carbons, i.e. 

The goal of precise synthesis of supported mononuclear and polynuclear metal complexes can be traced to the early work of Yermakov [1], Ballard [2], and others. Their work stimulated the hvely field referred to as surface organometalhc chemistry [3-6]. The success and importance of precise synthesis of supported molecular catalysts are illustrated by the apphcation of supported metallocene catalysts for industrial alkene polymerization [7j. 

The ability of transition-metal complexes to activate substrates such as alkenes and dihydrogen with respect to low-barrier bond rearrangements underlies a large number of important catalytic transformations, such as hydrogenation and hydroformy-lation of alkenes. However, activation alone is insufficient if it is indiscriminate. In this section we examine a particularly important class of alkene-polymerization catalysts that exhibit exquisite control of reaction stereoselectivity and regioselec-tivity as well as extraordinary catalytic power, the foundation for modern industries based on inexpensive tailored polymers. 

This chapter does not intend to provide a complete collection of newly synthesized organometallic or coordination complexes for alkene polymerization, but rather aims to review a cross-section of transition metal catalysts from the viewpoint of polymers and polymerization reactions. We focus particularly on polymers that are difficult or virtually impossible to prepare using conventional catalysts. In this light, we narrow our attention to well-defined molecular catalysts, including a study of progress in the understanding of active species, reactive intermediates, and reaction mechanisms that are indispensable for the synthesis of such polymers. 

Abstract The applications of hybrid DFT/molecular mechanics (DFT/MM) methods to the study of reactions catalyzed by transition metal complexes are reviewed. Special attention is given to the processes that have been studied in more detail, such as olefin polymerization, rhodium hydrogenation of alkenes, osmium dihydroxylation of alkenes and hydroformylation by rhodium catalysts. DFT/MM methods are shown, by comparison with experiment and with full quantum mechanics calculations, to allow a reasonably accurate computational study of experimentally relevant problems which otherwise would be out of reach for theoretical chemistry. 

The simplest supported catalysts are mononuclear metal complexes, exemplified by industrial supported metallocene catalysts, used (with promoters) for alkene polymerization these are the so-called single-site catalysts that are finding wide industrial applications (Kristen, 1999 Kaminsky, 1999 Roscoe et al., 1998). The most common supports are metal oxides and zeolites. The metals in these complexes range from oxophilic (e.g., Zr and Ta) to noble (e.g., Rh). Supported metal complexes are stabilized by ligands—in addition to those provided by the support—such as hydride (H), hydrocarbons, and carbonyl (CO). In a typical supported metal complex, the metal is present in a positive oxidation state. Although some such complexes are relatively stable, most are, befitting their roles as catalysts, highly reactive and air- and moisture-sensitive. 

In general, the termination reactions of these polymerizations are not well understood but, depending upon the metal and the monomer, reductive coupling of the metal carbene fragments to give alkene and reduced metal complexes is one possibility. Another termination reaction appears to be initiated by -Hydride Elimination from the carbene complex. These mechanisms have been observed in well-defined catalyst systems, and are possible in the ill-defined systems also. The fact that most catalysts are sensitive to oxygen and moisture (or other proton sources) means that termination of the polymer chain by added or adventitious sources of water is a common problem, especially for the ill-defined catalysts. 

The use of the boratabenzene heterocycle as a ligand for transition metal complexes dates back to 1970 with the synthesis of (C H5B-Ph)CpCo+ (1) (Cp = cyclopentadienyl).1 Since boratabenzene and Cp are 6 it electron donors, 1 can be considered isoelectronic to cobaltocenium. Many other transition metal compounds have been prepared that take advantage of the relationship between Cp and boratabenzene.2 In 1996, the synthesis of bis(diisopropylaminoboratabenzene)zirconium dichloride (CsHsB-NPr ZrCh (2) was reported Of particular interest is that 2 can be activated with methylaluminoxane (MAO) to produce ethylene polymerization catalysts with activities similar to those characteristic of group 4 metallocenes.4 Subsequent efforts showed that, under similar reaction conditions, (CsHjB-Ph ZrCh/MAO (3/MAO) gave predominantly 2-alkyl-1-alkenes5 while (CsHsB-OEt ZrCh/MAO (4/MAO) produced exclusively 1-alkenes.6 Therefore, as shown in Scheme 1, it is possible to modulate the specificity of the catalytic species by choice of the exocyclic group on boron. 

The original catalysts reported for the metathesis of acyclic alkenes were related to alkene polymerization systems. Banks and Bailey reported in 1964 that the heterogeneous cobalt molybdate complexes would promote the metathesis reaction. Since that time a wide variety of catalysts that use Mo, W and Re as Ae active metal in combination with a variety of supports, promoters and activation conditions have been reported. These heterogeneous catalysts are the systems of choice for most industrial fine chemical applications. 

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