Acetic anhydride rhodium-catalyzed carbonylation

The most common oxidation states and corresponding electronic configurations of rhodium are +1 (tf8), which is usually square planar although some five coordinate complexes are known, and +3 (T) which is usually octahedral. Dimeric rhodium carboxylates are +2 (oxidation states —1 (industrial applications include rhodium-catalyzed carbonylation of methanol to acetic acid and acetic anhydride, and hydroformylation of propene to tf-butyraldehyde. Enantioselective catalytic reduction has also been demonstrated. 

Rhodium-Catalyzed Carbonylation of Methyl Acetate to Acetic Anhydride... 

Acetic acid is a key commodity building block [1], Its most important derivative, vinyl acetate monomer, is the largest and fastest growing outlet for acetic acid. It accounts for an estimated 40 % of the total global acetic acid consumption. The majority of the remaining worldwide acetic acid production is used to manufacture other acetate esters (i.e., cellulose acetates from acetic anhydride and ethyl, propyl, and butyl esters) and monoehloroacetic acid. Acetic acid is also used as a solvent in the manufacture of terephthalic acid [2] (cf. Section 2.8.1.2). Since Monsanto commercially introduced the rhodium- catalyzed carbonylation process Monsanto process ) in 1970, over 90 % of all new acetic acid capacity worldwide is produced by this process [2], Currently, more than 50 % of the annual world acetic acid capacity of 7 million metric tons is derived from the methanol carbonylation process [2]. The low-pressure reaction conditions, the high catalyst activity, and exceptional product selectivity are key factors for the success of this process in the acetic acid industry [13]. 

Eastman Chemical s carbonylation of methyl acetate to produce acetic anhydride is closely related to the rhodium-catalyzed carbonylation of methanol to form acetic acid. Eastman s carbonylation process was commercialized in 1983 and produces over... 

Kinetic studies have allowed the optimum conditions to be defined for the synthesis of acetic anhydride by the carbonylation of methyl acetate using a variety of Group VIII metal catalysts. Such studies, complemented by IR and UV spectroscopic studies, have helped to elucidate the main catalytic pathways for the rhodium- and iridium-catalyzed reactions in the presence of iodide. Although complex, both mechanisms essentially involve oxidative addition of Mel to [M(CO)2l2] (M = Rh or Ir) followed by CO insertion into the metal-methyl bond and subsequent reductive elimination of MeCOI the latter reacts with acetate ion to give acetic anhydride and regenerate iodide. ... 

The presence of a lithium salt (Lil) as cocatalyst and hydrogen is very important for efficient production of acetic anhydride. The proposed reaction mechanism is shown in Figure 5 [42,43,47]. In this mechanism, there are two catalytic cycles for the formation of methyl acetate a rhodium-catalyzed cycle and a lithium-catalyzed cycle. The rhodium-catafyzed cycle is similar to the Monsanto process of methanol carbonylation (Fig. 1). The participation of the second cycle was discovered when it was found that the reaction rate was much enhanced when hydrogen and a lithium salt were added [43,44]. The role of hydrogen is to reduce the catalytically inactive Rh(CO)2l4 to the active Rh(CO)2l2. In the anhydrous medium used in the reaction, the formation of hydrogen by the reaction of carbon monoxide with water as in the water-gas shift reaction is not possible. Thus hydrogen must be added. 

A related but distinct rhodium-catalyzed methyl acetate carbonylation to acetic anhydride (134) was commercialized by Eastman in 1983. Anhydrous conditions necessary to the Eastman acetic anhydride process require important modifications (24) to the process, including introduction of hydrogen to maintain the active [Rhl2(CO)2] catalyst and addition of lithium cation to activate the alkyl methyl group of methyl acetate toward nucleophilic attack by iodide. 

Eastman-Halcon A process for making acetic anhydride from syngas. The basic process is the carbonylation of methyl acetate. Methanol is made directly from the carbon monoxide and hydrogen of syngas. Acetic acid is a byproduct of the cellulose acetate manufacture for which the acetic anhydride is needed. The carbonylation is catalyzed by rhodium chloride and chromium hexacarbonyl. 

The single step conversion of methyl acetate to ethylidene diacetate is catalyzed by either a palladium or rhodium compound, a source of iodide, and a promoter. The mechanism is described as involving the concurrent generation of acetaldehyde and acetic anhydride which subsequently react to form ethylidene diacetate. An alternative to this scheme involves independent generation of acetaldehyde by reductive carbonylation of methanol or methyl acetate, or by acetic anhydride reduction. The acetaldehyde is then reacted with anhydride in a separate step. 

Reductive Carbonylation of Methanol. As discussed earlier, rhodium based catalysts are capable of catalyzing the reductive carbonylation of methyl acetate to ethylidene diacetate ( 1), as well as the carbonylation of methyl acetate to acetic anhydride (16). These reaction proceed only, wjjen, tjie reaction environment... 

A very closely related process is the Tennessee Eastman (Kodak) carbonylation of methyl acetate to produce acetic anhydride. The rhodium-catalyzed portion of the mechanism is the same as shown in Scheme 19. Differences occur in the iodide-promoted pre- and post-rhodium reactions shown in Scheme 20. 

A process for the coproduction of acetic anhydride and acetic acid, which has been operated by BP Chemicals since 1988, uses a quaternary ammonium iodide salt in a role similar to that of Lil [8]. Beneficial effects on rhodium-complex-catalyzed methanol carbonylation have also been found for other additives. For example, phosphine oxides such as Ph3PO enable high catalyst rates at low water concentrations without compromising catalyst stability [40—42]. Similarly, iodocarbonyl complexes of ruthenium and osmium (as used to promote iridium systems, Section 3) are found to enhance the activity of a rhodium catalyst at low water concentrations [43,44]. Other compounds reported to have beneficial effects include phosphate salts [45], transition metal halide salts [46], and oxoacids and heteropolyacids and their salts [47]. 

The diphosphine (R,S)-BPPFA [(R,pS)-9] reacts analogously with acetic anhydride to give the corresponding acetate which can be derivatized. Replacement of the acetate by hydroxide leads to a useful ligand BPPFOH 1534, which has been used for the rhodium-catalyzed enantioselective reduction of a-oxo acids to a-hydroxy acids (Section D.2.3.1.). Recently, the chemistry of gold(I) complexes of such chiral phosphines has been developed they catalyze aldol-type cycloadditions of isocyanides to carbonyl compounds to give chiral dihydrooxazoles. which can be hydrolyzed to synthetically important chiral amino alcohols and amino acids 30,39,40. 

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