Zeolites acidity, Friedel-Crafts reaction

We have recently shown that metal-exchanged zeolites give rise to carbocationic reactions, through the interactions with alkylhalides (metal cation acts as Lewis acid sites, coordinating with the alkylhalide to form a metal-halide species and an alkyl-aluminumsilyl oxonium ion bonded to the zeolite structure, which acts as an adsorbed carbocation (scheme 2). We were able to show that they can catalyze Friedel-Crafts reactions (9) and isobutane/2-butene alkylation (70), with a superior performance than a protic zeolite catalyst. 

At higher temperatures, C—H and C—C bonds may be similarly broken. Thus, zeolite catalysts may be used for (i) alkylation of aromatic hydrocarbons (cf. the Friedel-Crafts reactions with AICI3 as the Lewis acid catalyst), (ii) cracking of hydrocarbons (i.e., loss of H2), and (Hi) isomerization of alkenes, alkanes, and alkyl aromatics. 

In addition to large-scale industrial applications, solid acids, such as amorphous silica-alumina, zeolites, heteropoly acids, and sulfated zirconia, are also versatile catalysts in various hydrocarbon transformations. Zeolites are useful catalysts in fine-chemical production (Friedel-Crafts reactions, heterosubstitution).165-168 Heteropoly compounds have already found industrial application in Japan, for example, in the manufacture of butanols through the hydration of butenes.169 These are water tolerant, versatile solid-phase catalysts and may be used in both acidic and oxidation processes, and operate as bifunctional catalysts in combination with noble metals.158,170-174 Sulfated zirconia and its modified versions are promising candidates for industrial processes if the problem of deactivation/reactivation is solved.175-178... 

Friedel-Crafts reactions what possible technology might replace the old stoicheiometric Lewis acid route The use of acido/basic (particularly zeolites) materials to catalyse this reaction will be discussed as well as the industrial aspects such as recycling, regeneration, and process simplification. 

Friedel-Crafts reactions Replacement of stoichiometric quantities of Lewis acids (AICI3, FeCls, BF3, ZnCh, TiClJ or Bronsted acids (F13P04, HF) by heterogeneous catalysts (zeolites, ion exchangers, heteropolyacids, etc.). 

Direct C-acylation of imidazole and pyrazoles in Friedel-Crafts reactions were previously unknown and it was predicted that this is not possible at all. It was previously necessary to rely on other more expensive methods of preparation. This direct acylation in the gas phase has been made possible by zeolite catalysts [15]. For example, if a mixture of 2-methylimidazole and acetic acid or acetic anhydride is reacted at 400 °C over a pentasil zeolite, the result is a conversion of 63 % and a selectivity of 85 % for 2-methyl-4-acetylimidazole. 

Friedel-Crafts acylation is widely used for the production of aromatic ketones applied as intermediates in both fine chemicals and pharmaceutical industries. The reaction is carried out by using conventional homogenous catalysts, which represents significant technical and environmental problems. The present work reports the results obtained in the Friedel-Crafts acylation of aromatic substrates (anisole and 2-methoxynaphthalene) catalyzed by Beta zeolite obtained by crystallization of silanized seeds. This material exhibits hierarchical porosity and enhanced textural properties. For the anisole acylation, the catalytic activity over the conventional Beta zeolite is slightly higher than with the modified Beta material, probably due to the relatively small size of this substrate and the weaker acidity of the last sample. However, the opposite occurred in the acylation of a bulky substrate (2-methoxynaphthalene), with the modified Beta showing a higher conversion. This result is interpreted due to the presence of a hierarchical porosity in this material, which favors the accessibility to the active sites. 

Simple ways to catalyze nitrations and sulfonylations of aromatic compounds are of great interest since these reactions are carried out industrially on large scale. Clays and zeolites with defined pore structures and channels as acidic catalysts have been utilized in nitrations [109] and Friedel-Crafts sulfonylations [110]. 

Hardacre et al. report the Friedel-Crafts benzoylation of anisole with benzoic anhydride to yield 4-methoxybenzophenone with various ILs and zeolite catalysts (USY, HZSM-5, H-beta, and H-mordenite). The rates of reaction were found to be significantly higher using ionic liquids compared with organic solvents.Continuous-flow studies of successful ionic liquid systems indicate that the bulk of the catalysis is due to the formation of an acid via the ion exchange of the cation with the protons of the zeolite as shown in the following reaction. Scheme 8. 

The Friedel-Crafts acylation of aromatic compounds is an important synthesis route to aromatic ketones in the production of fine and specialty chemicals. Industrially this is performed by reaction of an aromatic compound with a carboxylic acid or derivative e.g. acid anhydride in the presence of an acid catalyst. Commonly, either Lewis acids e.g. AICI3, strong mineral acids or solid acids e.g. zeolites, clays are used as catalysts however, in many cases this gives rise to substantial waste and corrosion difficulties. High reaction temperatures are often required which may lead to diminished product yields as a result of byproduct formation. Several studies detail the use of zeolites for this reaction (1). 

By in situ MAS NMR spectroscopy, the Koch reaction was also observed upon co-adsorption of butyl alcohols (tert-butyl, isobutyl, and -butyl) and carbon monoxide or of olefins (Ao-butylene and 1-octene), carbon monoxide, and water on HZSM-5 (Ksi/ Ai — 49) under mild conditions (87,88). Under the same conditions, but in the absence of water (89), it was shown that ethylene, isobutylene, and 1-octene undergo the Friedel-Crafts acylation (90) to form unsaturated ketones and stable cyclic five-membered ring carboxonium ions instead of carboxylic acids. Carbonylation of benzene by the direct reaction of benzene and carbon monoxide on solid catalysts was reported by Clingenpeel et al. (91,92). By C MAS NMR spectroscopy, the formation of benzoic acid (178 ppm) and benzaldehyde (206 ppm) was observed on zeolite HY (91), AlC -doped HY (91), and sulfated zirconia (SZA) (92). 

Here we report the synthesis and catalytic application of a new porous clay heterostructure material derived from synthetic saponite as the layered host. Saponite is a tetrahedrally charged smectite clay wherein the aluminum substitutes for silicon in the tetrahedral sheet of the 2 1 layer lattice structure. In alumina - pillared form saponite is an effective solid acid catalyst [8-10], but its catalytic utility is limited in part by a pore structure in the micropore domain. The PCH form of saponite should be much more accessible for large molecule catalysis. Accordingly, Friedel-Crafts alkylation of bulky 2, 4-di-tert-butylphenol (DBP) (molecular size (A) 9.5x6.1x4.4) with cinnamyl alcohol to produce 6,8-di-tert-butyl-2, 3-dihydro[4H] benzopyran (molecular size (A) 13.5x7.9x 4.9) was used as a probe reaction for SAP-PCH. This large substrate reaction also was selected in part because only mesoporous molecular sieves are known to provide the accessible acid sites for catalysis [11]. Conventional zeolites and pillared clays are poor catalysts for this reaction because the reagents cannot readily access the small micropores. 

Friedel-Crafts acylation of 3-phenylpropanoyl chloride (0.59 mmol) in anisole (50 ml) at 408 K in the presence of acid zeolites (1,00 g) for 17 h of reaction time. 

Our pioneering work in 1986[1] has shown that acid zeolites are efficient catalysts in the Friedel-Crafts acylation of toluene and xylene with carboxylic acids and constitutes a breakthrough in environmentally friendly fine chemistry replacing the conventional AICI3 method by a heterogeneous catalysts. Since this initial study, a tremendous amount of work has been performed in this area[2] and particularly, in recent years, the acetylation reaction, which is a field of research with large potential for the production of fine chemicals, has been intensively investigated. 

Friedel Crafts type alkylations of benzene by alkenes involve the initial formation of a lattice associated carbenium ion, formed by protonation of the sorbed olefin. The chemisorbed alkene is covalently bound to the zeolite in the form of an alkoxy group and the carbenium ion formed exists only in the transition state. As would be expected fixjm conventional Friedel Crafts alkylation, the reaction rate over acidic molecular sieves also increases with the degree of substitution of the aromatic ring (tetramethyl > trimethyl > dimethyl > methyl > unsubstituted benzene). The spatial restrictions induced by the pore size and geometry frequently inhibit the formation of large multisubstituted products (see also the section on shape selectivity). 

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