World molybdenum

World molybdenum reserves are generally located along the western mountain regions of north and south America, from ranges in Alaska down to the Andes Mountains in Chile. 

World molybdenum production has increased from about 90 metric tons in 1900 — half from Australia and Norway, half from the United States — to 136 tons in 1906, 1364 in 1932 (an order of magnitude increase in 26 years), 10,909 in 1946, and 91,000 tons in 1973. Through the years, molybdenum has been produced in about 30 countries. In 1973, about 60% of the worldwide production was from the United States, 15% from Canada, 15% from the U.S.S.R. and China combined, and 10% from other nations — Chile, Japan, Korea, Norway, and Mexico (King et al. 1973). By 1979, the United States produced about 62% of the world production of 103,000 metric tons, and exported about half, chiefly to western Europe and Japan other major producers in 1979 were Canada, Chile, and the U.S.S.R. (Kummer 1980). In the United States, only three mines in Colorado account for almost 70% of domestic production. Other active molybdenum mining sites in North America are in Arizona, Nevada, New Mexico, Utah, and California molybdenum reserves have also been proven in Idaho, Alaska, Pennsylvania, and British Columbia (Kummer 1980). About 65% of domestic molybdenum is recovered from ores rich in molybdenum the rest is a byproduct from ores of copper, tungsten, and uranium (Chappell et al. 1979). 

Table 2.2 Western World Molybdenum Demand and Supply 1973-1989 (Thousand Tonnes)...

Some molybdenum contain from 0.002% to 0.2% rhenium. More than 150,000 troy ounces of rhenium are now being produced yearly in the United States. The total estimated Free World reserve of rhenium metal is 3500 tons. Rhenium metal is prepared by reducing ammonium perrhentate with hydrogen at elevated temperatures. 

Molybdenum. U.S. reserves and resources are about 3 and 13 x 10 t, respectively. World reserves and resources are about 6 and 23 x 10 t, respectively (108). The requirement for fertilizer is very small. 

Flotation or froth flotation is a physicochemical property-based separation process. It is widely utilised in the area of mineral processing also known as ore dressing and mineral beneftciation for mineral concentration. In addition to the mining and metallurgical industries, flotation also finds appHcations in sewage treatment, water purification, bitumen recovery from tar sands, and coal desulfurization. Nearly one biUion tons of ore are treated by this process aimuaHy in the world. Phosphate rock, precious metals, lead, zinc, copper, molybdenum, and tin-containing ores as well as coal are treated routinely by this process some flotation plants treat 200,000 tons of ore per day (see Mineral recovery and processing). Various aspects of flotation theory and practice have been treated in books and reviews (1 9). 

High density polyethylene (HDPE) is defined by ASTM D1248-84 as a product of ethylene polymerisation with a density of 0.940 g/cm or higher. This range includes both homopolymers of ethylene and its copolymers with small amounts of a-olefins. The first commercial processes for HDPE manufacture were developed in the early 1950s and utilised a variety of transition-metal polymerisation catalysts based on molybdenum (1), chromium (2,3), and titanium (4). Commercial production of HDPE was started in 1956 in the United States by Phillips Petroleum Company and in Europe by Hoechst (5). HDPE is one of the largest volume commodity plastics produced in the world, with a worldwide capacity in 1994 of over 14 x 10 t/yr and a 32% share of the total polyethylene production. 

Manufacture and Processing. Until World War II, phthaUc acid and, later, phthaUc anhydride, were manufactured primarily by Hquid-phase oxidation of suitable feedstocks. The favored method was BASF s oxidation of naphthalene [91-20-3] by sulfuric acid ia the presence of mercury salts to form the anhydride. This process was patented ia 1896. During World War I, a process to make phthaUc anhydride by the oxidation of naphthalene ia the vapor phase over a vanadium and molybdenum oxide catalyst was developed ia the United States (5). Essentially the same process was developed iadependendy ia Germany, with U.S. patents being granted ia 1930 and 1934 (6,7). 

Today, the air oxidation of toluene is the source of most of the world s synthetic benzaldehyde. Both vapor- and Hquid-phase air oxidation processes have been used. In the vapor-phase process, a mixture of air and toluene vapor is passed over a catalyst consisting of the oxides of uranium, molybdenum, or related metals. High temperatures and short contact times are essential to maximize yields. Small amounts of copper oxide maybe added to the catalyst mixture to reduce formation of by-product maleic anhydride. 

A U.S. Bureau of Mines survey covering 202 froth flotation plants in the United States showed that 198 million tons of material were treated by flotation in 1960 to recover 20 million tons of concentrates which contained approximately 1 billion in recoverable products. Most of the worlds copper, lead, zinc, molybdenum, and nickel are produced from ores that are concentrated first by flotation. In addition, flotation is commonly used for the recoveiy of fine coal and for the concentration of a wide range of mineral commodities including fluorspar, barite, glass sand, iron oxide, pyrite, manganese ore, clay, feldspar, mica, sponumene, bastnaesite, calcite, garnet, kyanite, and talc. 

Catalysts used in hydrotreatment (hydrodesulfurization, HDS) processes are the same as those developed in Germany for coal hydrogenation during World War II. The catalysts should be sulfur-resistant. The cobalt-molybdenum system supported on alumina was found to be an effective catalyst. 

Secondary lithium-metal batteries which have a lithium-metal anode are attractive because their energy density is theoretically higher than that of lithium-ion batteries. Lithium-molybdenum disulfide batteries were the world s first secondary cylindrical lithium—metal batteries. However, the batteries were recalled in 1989 because of an overheating defect. Lithium-manganese dioxide batteries are the only secondary cylindrical lithium—metal batteries which are manufactured at present. Lithium-vanadium oxide batteries are being researched and developed. Furthermore, electrolytes, electrolyte additives and lithium surface treatments are being studied to improve safety and recharge-ability. 

Molybdenum is not found naturally in its elemental form. It is obtained primarily from the mineral molybdenite (MoS2), which contains an average 59.9% of molybdenum. It is the only source of molybdenum which accounts for most of the world s molybdenum supply. Processing flowsheet of molybdenum from this commercial source into principal commercial forms is illustrative of the wide and diverse applications of molybdenum and its chemicals (Figure 1.19). 

Major portion of US reserves occur in Alaska, Colorado, Idaho, Nevada, New Mexico, and Utah. In Canada, British Columbia holds the richest reserves of molybdenum. Central and south American molybdenum reserves are found mainly in copper porphyry deposits. Chile s Chuquicamata and El Teniente deposits are two of the largest deposits in the world, and account for 85% of the country s molybdenum reserves. 

As a specific illustration reference may be drawn to molybdenum reserve scenario in the United States. The reserves are mainly grouped under five categories (i) primary, (ii) byproduct of copper ores, (iii) co-product of copper-molybdenum ores, (iv) by-product of tungsten ores, and (v) by-product of uranium ores. These have been presented and briefly elaborated in Table 1.14. It may finally be recorded by way of summary that the present day molybdenum sources in the world today seem to be principally of two main kinds first, the large-tonnage, low-grade, disseminated type of deposit in which molybdenite is the principal economic mineral second, the deposits in which molybdenite occurs as a by-product in... 

Drawing reference to the flotation practice of molybdenite, it may in the first instance be pointed out that production of molybdenite by flotation results from the processing of primary molybdenum ores and copper porphyry ores in which molybdenite is recovered as a byproduct. This by-product accounts for about one-third of the total molybdenum production in the western world. 

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