Ultrafiltration fouling

Several cleaning methods are used to remove the densified gel layer of retained material from the membrane surface. The easiest is to circulate an appropriate cleaning solution through the membrane modules for 1 or 2 h. The most common ultrafiltration fouling layers—organic polymer colloids and gelatinous... 

P. Srijaroonrat, E. Julien and Y. Aurelle, Unstable Secondary OilAVater Emulsion Treatment using Ultrafiltration Fouling Control by Backflushing, 7. Membr. Sci. 159, 11 (1999). 

Srijaroonrat P, Julien E, and Aurelle Y. Unstable secondary oil/water emulsion treatment using ultrafiltration Fouling control by backflushing. J. Membr. Sci. 1999 159 11-20. 

Fig. 23. Two types of hollow-fiber modules used for gas separation, reverse osmosis, and ultrafiltration applications, (a) Shell-side feed modules are generally used for high pressure appHcations up to - 7 MPa (1000 psig). Fouling on the feed side of the membrane can be a problem with this design, and pretreatment of the feed stream to remove particulates is required, (b) Bore-side feed modules are generally used for medium pressure feed streams up to - 1 MPa (150 psig), where good flow control to minimise fouling and concentration polarization on the feed side of the membrane is desired.

Tubular Modules. Tubular modules are generally limited to ultrafiltration appHcations, for which the benefit of resistance to membrane fouling because of good fluid hydrodynamics overcomes the problem of their high capital cost. Typically, the tubes consist of a porous paper or fiber glass support with the membrane formed on the inside of the tubes, as shown in Figure 24. 

A second factor determining module selection is resistance to fouling. Membrane fouling is a particularly important problem in Hquid separations such as reverse osmosis and ultrafiltration. In gas separation appHcations, fouling is more easily controlled. Hollow-fine fibers are notoriously prone to fouling and can only be used in reverse osmosis appHcations if extensive, costiy feed-solution pretreatment is used to remove ah. particulates. These fibers caimot be used in ultrafiltration appHcations at ah. 

For ultrafiltration appHcations, hollow-fine fibers have never been seriously considered because of their susceptibiUty to fouling. If the feed solution is extremely fouling, tubular or plate-and-frame systems ate still used. Recentiy, however, spiral-wound modules with improved resistance to fouling have been developed, and these modules are increasingly displacing the more expensive plate-and-frame and tubular systems. Capillary systems are also used in some ultrafiltration appHcations. 

The subsequent improvement of the physical and chemical characteristics of these membranes, their incorporation into machines, and the development of procedures to prevent or clean surface-fouling films were the principal areas of significant advancement. By 1990, the industrial ultrafiltration market had grown to an estimated (90-100) x 10 . ... 

Fouling is controlled by selection of proper membrane materials, pretreatment of feed and membrane, and operating conditions. Control and removal of fouling films is essential for industrial ultrafiltration processes. 

When fouling is present or possible, ultrafiltration is usually operated at high Hquid shear rates and low pressure to minimize the thickness of the gel polarization layer. 

Pretreatment For most membrane applications, particularly for RO and NF, pretreatment of the feed is essential. If pretreatment is inadequate, success will be transient. For most applications, pretreatment is location specific. Well water is easier to treat than surface water and that is particularly true for sea wells. A reducing (anaerobic) environment is preferred. If heavy metals are present in the feed even in small amounts, they may catalyze membrane degradation. If surface sources are treated, chlorination followed by thorough dechlorination is required for high-performance membranes [Riley in Baker et al., op. cit., p. 5-29]. It is normal to adjust pH and add antisealants to prevent deposition of carbonates and siillates on the membrane. Iron can be a major problem, and equipment selection to avoid iron contamination is required. Freshly precipitated iron oxide fouls membranes and reqiiires an expensive cleaning procedure to remove. Humic acid is another foulant, and if it is present, conventional flocculation and filtration are normally used to remove it. The same treatment is appropriate for other colloidal materials. Ultrafiltration or microfiltration are excellent pretreatments, but in general they are... 

Ultrafiltration membranes are commercially fabricated in sheet, capillary and tubular forms. The liquid to be filtered is forced into the assemblage and dilute permeate passes perpendicularly through the membrane while concentrate passes out the end of the media. This technology is useful for the recovery and recycle of suspended solids and macromolecules. Excellent results have been achieved in textile finishing applications and other situations where neither entrained solids that could clog the filter nor dissolved ions that would pass through are present. Membrane life can be affected by temperature, pH, and fouling. 

FTIR can be used to screen membranes for fouling tendencies prior to the first ultrafiltration experiment. Screening can be done by means of a simple static adsorption test. Membranes showing greater static adsorption are expected to foul more during ultrafiltration and are disfavored. Figure 8 illustrates the FTIR results... 

Ultrafiltration Tubular, capillary and spiral-wound modules all used. Tubular generally limited to highly fouling feeds (automotive paint), spiral-wound to clean feeds (ultrapure water). 

Two other major factors determining module selection are concentration polarisation control and resistance to fouling. Concentration polarisation control is a particularly important issue in liquid separations such as reverse osmosis and ultrafiltration. Hollow-fine-fibre modules are notoriously prone to fouling and concentration polarisation and can be used in reverse osmosis applications only when extensive, costly feed solution pretreatment removes all particulates. These fibres cannot be used in ultrafiltration applications at all. 

A limitation to the more widespread use of membrane separation processes is membrane fouling, as would be expected in the industrial application of such finely porous materials. Fouling results in a continuous decline in membrane penneation rate, an increased rejection of low molecular weight solutes and eventually blocking of flow channels. On start-up of a process, a reduction in membrane permeation rate to 30-10% of the pure water permeation rate after a few minutes of operation is common for ultrafiltration. Such a rapid decrease may be even more extreme for microfiltration. This is often followed by a more gradual... 

Surface-modified electrodes were used for prevention of high overpotentials with direct oxidation or reduction of the cofactor, electrode fouling, and dimerization of the cofactor [7cj. Membrane electrochemical reactors were designed. The regeneration of the cofactor NADH was ensured electrochemically, using a rhodium complex as electrochemical mediator. A semipermeable membrane (dialysis or ultrafiltration) was integrated in the filter-press electrochemical reactor to confine... 

Chen Y, Dong BZ, Gao NY, Fan JC (2007) Effect of coagulation pre-treatment on fouling of an ultrafiltration membrane. Desalination 204 181-188... 

Cell-free translation system, used for the identification of cloned genes and gene expression, has been investigated extensively as a preparative production system of commercially interesting proteins after the development of continuous-flow cell-free translation system. Many efforts have been devoted to improve the productivity of cell-free system [1], but the relatively low productivity of cell-free translation system still limits its potential as an alternative to the protein production using recombinant cells. One approach to enhance the translational efficiency is to use a condensed cell-free translation extract. However, simple addition of a condensed extract to a continuous-flow cell-free system equipped with an ultrafiltration membrane can cause fouling. Therefore, it needs to be developed a selective condensation of cell-free extract for the improvement of translational efficiency without fouling problem. 

Subsequently, a clear Juice is obtained by ultrafiltration. A serious problem in this process is the fouling of the ultrafiltration membrane, causing a reduced flux rate. For apple processing, the material responsible for this effect has been isolated and extensively characterized [2-4]. It appeared to consist mainly of ramified pectic hairy regions (MHR), which were not degraded by the pectolytic enzymes present in the technical pectinase preparation. 

Ultrafiltration of heterogenous colloidal suspensions such as citrus juice is complex and many factors other than molecular weight contribute to fouling and permeation. For example, low MW aroma compounds were unevenly distributed in the permeate and retentate in UF in 500 kd MWCO system (10). The authors observed that the 500 kd MWCO UF removed all suspended solids, including pectin and PE. If PE is complexed to pectate in an inactive complex, then it is conceivable that release of PE from pectin with cations will enhance permeation in UF. At optimum salt concentration, less PE activation was observed at lower pH values than at higher pH (15). In juice systems, it is difficult to separate the effect of juice particulates on PE activity. Model studies with PE extracts allows UF in the absence of large or insoluble particulates and control of composition of the ultrafilter. In... 

The basis of ultrafiltration is that a liquor is passed through a membrane many times until the required concentration of the permeate is attained. Fouling of the membrane can be a problem and regular cleaning and disinfection of the membrane is recommended. Ultrafiltration of poly(vinyl alcohol) and starch sizes offers economic advantages over... 

Solute adsorption often involves hydrophobic interactions—hydrophobic membranes have a high tendency to foul in water treatments. However, many hydrophobic membranes remain the most useful media for ultrafiltration due to their superior performance in terms of mechanical, chemical and thermal stability. 

Green, G and Belfort, G. Desalination 35 (1980) 129. Fouling of ultrafiltration membranes lateral migration and particle trajectory model. 

Ceraver s entry into the microfiltration and ultrafiltration field followed a completely different approach. In 1980, it became apparent that the type of product made by Ceraver for uranium enrichment, which was a tubular support and an intermediate layer with a pore diameter in the microfiltration range, might be declassified. Ceraver therefore developed a range of a-AljOj microfiltration membranes on an a-AljOs support with two key features first, the multichannel support and second, the possibility to backflush the filtrate in order to slow down fouling. 

Ultrafiltration hollow-fiber modules are usually made with a shell and tube configuration. The fibers are potted at both ends of the module with the fiber lumen open for recirculation of the process stream (Figure 21). Naturally, strainers or prefilters must be utilized to eliminate plugging of the fibers. At Nude-pore, it has been shown that larger diameter hollow fibers, 1.5 to 3mm in i.d., are much less prone to fouling. Fortunately, all UF hollow fiber systems can be back-washed and are amenable to a number of cleaning techniques. 

Asatekin A, Kang S, Elimelech M et al (2007) Anti-fouling ultrafiltration membranes containing polyacrylonitrile-graft-poly(ethylene oxide) comb copolymer additives. J Membr Sci 298 136-146... 

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