Thermosets synthesis

Frich Dan., Goranov Konstantin, Schneggenburger Lizabeth, Economy James. (1996). Novel High-Temperature Aromatic Copolyester Thermosets Synthesis, Characterization, and Physical Properties Macromolecules, 29(24), 7734-7739. 

BMI intermediate synthesis [COMPOSITE MATERIALS - POLYTffiR-MATRLO - THERMOSETS] (Vol 7) -coumarin reduction [COUMARIN] (Vol 7)... 

Practical methods for synthesis and elucidation of the optimum physical forms were developed at Du Pont (13). The violets fill the void in the color gamut when the inorganics are inadequate. The quinacridones may be used in most resins except polymers such as nylon-6,6, polystyrene, and ABS. They are stable up to 275°C and show excellent weatherabiUty. One use is to shade phthalocyanines to match Indanthrone Blue. In carpeting, the quinacridones are recommended for polypropylene, acrylonitrile, polyester, and nylon-6 filaments. Predispersions in plastici2ers ate used in thermoset polyesters, urethanes, and epoxy resins (14). 

The Michael addition of nucleophiles to the carbon—carbon double bond of maleimide has been exploited ia the synthesis of a variety of linear polymers through reaction of bismaleimide with bisthiols (39). This method has been used to synthesize ethynyl-terminated imidothioether from the reaction of 4,4 -dimercaptodiphenyl ether [17527-79-6] and A/-(3-ethynylphenyl)maleimide (40). The chemical stmcture of this Michael addition imide thermoset is as follows ... 

By far the preponderance of the 3400 kt of current worldwide phenolic resin production is in the form of phenol-formaldehyde (PF) reaction products. Phenol and formaldehyde are currently two of the most available monomers on earth. About 6000 kt of phenol and 10,000 kt of formaldehyde (100% basis) were produced in 1998 [55,56]. The organic raw materials for synthesis of phenol and formaldehyde are cumene (derived from benzene and propylene) and methanol, respectively. These materials are, in turn, obtained from petroleum and natural gas at relatively low cost ([57], pp. 10-26 [58], pp. 1-30). Cost is one of the most important advantages of phenolics in most applications. It is critical to the acceptance of phenolics for wood panel manufacture. With the exception of urea-formaldehyde resins, PF resins are the lowest cost thermosetting resins available. In addition to its synthesis from low cost monomers, phenolic resin costs are often further reduced by extension with fillers such as clays, chalk, rags, wood flours, nutshell flours, grain flours, starches, lignins, tannins, and various other low eost materials. Often these fillers and extenders improve the performance of the phenolic for a particular use while reducing cost. 

This chapter discusses synthetic polymers based primarily on monomers produced from petroleum chemicals. The first section covers the synthesis of thermoplastics and engineering resins. The second part reviews thermosetting plastics and their uses. The third part discusses the chemistry of synthetic rubbers, including a brief review on thermoplastic elastomers, which are generally not used for tire production but to make other rubber products. The last section addresses synthetic fibers. 

In the late 1970s, Kirchhoff at Dow Chemical Company developed the use of benzocyclobutenes in polymer synthesis and modification. These efforts culminated in 1985 with the issuance of the first patent describing the use of benzocyclobutene in the synthesis of high-molecular-weight polymer.27 Similar work that involved a thermosetting system based on Diels-Alder cycloaddition between terminal benzocyclobutene and alkyne groups,28,29 was reported separately and independently by Tan and Arnold.28 Since these initial discoveries, the field of benzocyclobutene polymers has expanded rapidly and benzocyclobutene chemistry constitutes the basis of a new and versatile approach to the synthesis of high-performance polymers for applications in the electronics and aerospace industries.30... 

Miilhaupt, R. Silicon-Based Thermoset Resins. In Silicon in Polymer Synthesis-, Kricheldorf, H. R., Ed. Springer Berlin, 1996 pp 458-468. 

Synthesis of Bisphenol-Based Acetylene Teiminated Thermosetting Resins... 

A substantial effort in our laboratory has been directed toward the synthesis and characterization of acetylene-terminated (AT) matrix resins. The most significant feature and driving force for the effort is that the thermal induced addition reaction provides a moisture Insensitive cured product. This technology offers a wide variety of thermoset resins for various high temperature applications. Backbone structural design for use temperature capabilities, processing characteristics and mechanical performance has demonstrated the versatility of the AT type systems. 

The book consists of four articles reviewing the literature based on the authors own experiences over the last decade in this field. It does not claim to be exhaustive nor to provide complete coverage of the very extensive literature in this field. Instead, it focuses on the currently intense areas of research namely living polymerization, block copolymer synthesis, synthesis of dendrimers and finally macroporous thermosets. Hopefully, this volume will not only serve as a book on the design of macromolecular architectures but also as a source of inspiration to produce polymers combining several functional properties. 

The major one-carbon feedstock is methane and it serves as the feedstock to a number of important monomers including hexamethylene tetramine and melamine, used in the synthesis of a number of cross-linked thermosets as well as vinyl acetate, ethylene, ethylene glycol, and methyl methacrylate (Table 17.1). 

Although a sol-gel transformation is present in the synthesis of any thermosetting polymer, in some fields it is used in a rather restrictive way. For example, ceramists associate sol-gel processes with the hydrolytic con-... 

Many reactions familiar to organic chemists may be utilized to carry out step polymerizations. Some examples are given in Table 2.2 for polycondensation and in Table 2.3 for polyaddition reactions. These reactions can proceed reversibly or irreversibly. Those involving carbonyls are the most commonly employed for the synthesis of a large number of commercial linear polymers. Chemistries used for polymer network synthesis will be presented in a different way, based on the type of polymer formed (Tables 2.2 and 2.3). Several different conditions may be chosen for the polymerization in solution, in a dispersed phase, or in bulk. For thermosetting polymers the last is generally preferred. 

The chemistry described in this chapter is the same for the synthesis of both thermoplastic and thermosetting polymers. The transformations occurring during network formation may have a bearing either on the mechanisms (e.g., variation of the reactivity ratios along polymerization) or on the kinetics of network formation (e.g., decrease of reaction rate at the time of vitrification). These transformations and the effects they produce on the buildup of the polymer network will be discussed in the following chapters. 

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