Sustainable Chemistry and Inherently Safer Design

Process safety, a discipline that focuses on the prevention of fires, explosions and accidental chemical releases at chemical process facilities, is a key element for a sustainable industrial chemistry, as indicated in the previous sections. There are three key elements for process safety behavior, system and process. 

Thorough and effective analyses of workplace incidents are critical components of a comprehensive safety management system. Yet, many incident analysis processes (i.e., accident investigations) fall short. They frequently fail to identify and resolve the real root causes of injuries, process incidents and near misses. Because the true root causes of incidents are within the system, the system must change to prevent the incident from happening again. 

Process safety differs from the traditional approach to accident prevention [90]  

In general, there is greater emphasis on a systematic rather than a trial-and error approach, particularly on methods that identify hazards and estimate their probability and consequences. The term loss prevention can be applied in any industry, but is widely used in the process industries (particularly chemical industries), where it usually means the same as process safety. 

Pre-1930s Behavior Identify who caused the loss and punish the guilty 

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Sustainable Chemistry and Inherently Safer Design 49 Table 1.9 Examples of process risk management strategies. Source adapted from Mannan [90]. 

Substitution of an hazardous chemical is often an even more complex problem, in particular regarding the trade-off between inherently safer design and sustainable chemistry. Several examples are discussed in subsequent chapters. We thus limit our discussion here to a few aspects. Up until around the 1960s the Reppe process was employed for of synthesis of acrylic esters ... 

The welfare of the people who work with chemical products and processes is at least as important as the welfare of the environment. Green chemistry is anthropocentric (as is sustainable development). Several green chemistry principles reflect this anthropocentrism. Principles 3 (less-hazardous chemical synthesis), 4 (design of safer chemicals), 5 (safer solvents and auxiliaries), and 12 (inherently safer chemistry for accident prevention) express concern for the health of the people who handle materials or attend to processes (Anastas and Warner, 1998). While many of these safety benefits also accrue to nonhuman organisms, the focus of the principles is on the people who are exposed to these materials and methods. Inasmuch as we cannot know all of the environmental needs of nonhuman things, it is hard to imagine how the focus could be on anything else. 

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