Sulfuric acid sources

Figure 2.7 U.S. production of sulfur and sulfuric acid. Source Lowenheim and Moran, Chemical and Engineering News, Chemical Economics Handbook)...

Fig. A.5. Electrical conductivity versus mass% H2SO4 in sulfuric acid. Source Roughton, J.E. (1951) The electrical conductivity of aqueous solutions of sulphuric acid from 25°C to 155°C, J. Appl. Chem.,1, Supplementary Issue, No. 2., 141 144.

Uses Antioxidant, preservative in foods and pharmaceuticals (nebulizer sol ns., parenterals, peritoneal dialysis sol ns.) antiseptic sulfurous acid source, esp. in brewing sterilant in brewing reduction of org. compds. purification of aldehydes and ketones, iodine, sodium hydrosulfite analytical chemistry tanning bleaching straw and textile fibers... 

Calcium sulfate dihydrate Sulfur sulfuric acid substitute, dyeing Sodium bisulfate sulfuric ester prod., surfactants Oleyl alcohol sulfurous acid source Potassium metabisulfite sun protection prep, ingredient Lemon (Citrus medica limonum) extract sunscreen... 

Ballinas et al. (2004) developed a separation system to transport As(V) from sulfuric acid source solutions into a LiCl receiving solution using a CTA based PIM. PIM stability (number of cycles) and performance (permeability towards As(V)) were investigated for three different carriers dibutyl butyl phosphonate (DBBP), TBP, and a mixture ofTBP and Aliquat 336 (Fig. 10.9). 

Selenium is found in a few rare minerals such as crooksite and clausthalite. In years past it has been obtained from flue dusts remaining from processing copper sulfide ores, but the anode metal from electrolytic copper refineries now provide the source of most of the world s selenium. Selenium is recovered by roasting the muds with soda or sulfuric acid, or by smelting them with soda and niter. 

Thallium occurs in crooksite, lorandite, and hutchinsonite. It is also present in pyrites and is recovered from the roasting of this ore in connection with the production of sulfuric acid. It is also obtained from the smelting of lead and zinc ores. Extraction is somewhat complex and depends on the source of the thallium. Manganese nodules, found on the ocean floor, contain thallium. 

Sulfonation (Section 12 4) Sulfonic acids are formed when aromatic compounds are treated with sources of sulfur trioxide These sources can be concentrated sulfuric acid (for very reactive arenes) or solutions of sulfur trioxide in sulfuric acid (for ben zene and arenes less reactive than ben zene)... 

Automated analyzers may be used for continuous monitoring of ambient poUutants and EPA has developed continuous procedures (23) as alternatives to the referenced methods. Eor source sampling, EPA has specified extractive sampling trains and analytical methods for poUutants such as SO2 and SO [7446-11-9] sulfuric acid [7664-93-9] mists, NO, mercury [7439-97-6], beryUium [7440-41-7], vinyl chloride, and VOCs (volatile organic compounds). Some EPA New Source Performance Standards requite continuous monitors on specified sources. 

Essentially all the ammonium sulfate fertilizer used in the United States is by-product material. By-product from the acid scmbbing of coke oven gas is one source. A larger source is as by-product ammonium sulfate solution from the production of caprolactam (qv) and acrylonitrile, (qv) which are synthetic fiber intermediates. A third but lesser source is from the ammoniation of spent sulfuric acid from other processes. In the recovery of by-product crystals from each of these sources, the crystallization usually is carried out in steam-heated sa turator—crystallizers. Characteristically, crystallizer product is of a particle size about 90% finer than 16 mesh (ca 1 mm dia), which is too small for satisfactory dry blending with granular fertilizer materials. Crystals of this size are suitable, however, as a feed material to mixed fertilizer granulation plants, and this is the main fertilizer outlet for by-product ammonium sulfate. 

Economics. In contrast to NSP, the high nutrient content of TSP makes shipment of the finished product preferable to shipping of the raw materials. Plants, therefore, are located at or near the rock source. The phosphoric acid used, and the sulfuric acid required for its manufacture, usually are produced at the site of the TSP plant. As in the case of NSP, the cost of raw materials accounts for more than 90% of the total cost. Most of this is the cost of acid. 

Most phenohc foams are produced from resoles and acid catalyst suitable water-soluble acid catalysts are mineral acids (such as hydrochloric acid or sulfuric acid) and aromatic sulfonic acids (63). Phenohc foams can be produced from novolacs but with more difficulty than from resoles (59). Novolacs are thermoplastic and require a source of methylene group to permit cure. This is usually suppHed by hexamethylenetetramine (64). 

Olefins are carbonylated in concentrated sulfuric acid at moderate temperatures (0—40°C) and low pressures with formic acid, which serves as the source of carbon monoxide (Koch-Haaf reaction) (187). Liquid hydrogen fluoride, preferably in the presence of boron trifluoride, is an equally good catalyst and solvent system (see Carboxylic acids). 

Magnesium sulfate heptahydrate may be prepared by neutralization of sulfuric acid with magnesium carbonate or oxide, or it can be obtained directly from natural sources. It occurs abundantly as a double salt and can also be obtained from the magnesium salts that occur in brines used for the extraction of bromine (qv). The brine is treated with calcium hydroxide to precipitate magnesium hydroxide. Sulfur dioxide and air are passed through the suspension to yield magnesium sulfate (see Chemicals frombrine). Magnesium sulfate is a saline cathartic. 

Industrial Wastewater Treatment. Industrial wastewaters require different treatments depending on their sources. Plating waste contains toxic metals that are precipitated and insolubiHzed with lime (see Electroplating). Iron and other heavy metals are also precipitated from waste-pidde Hquor, which requires acid neutralization. Akin to pickle Hquor is the concentrated sulfuric acid waste, high in iron, that accumulates in smokeless powder ordinance and chemical plants. Lime is also useful in clarifying wastes from textile dyeworks and paper pulp mills and a wide variety of other wastes. Effluents from active and abandoned coal mines also have a high sulfuric acid and iron oxide content because of the presence of pyrite in coal. 

The earliest reported reference describing the synthesis of phenylene sulfide stmctures is that of Friedel and Crafts in 1888 (6). The electrophilic reactions studied were based on reactions of benzene and various sulfur sources. These electrophilic substitution reactions were characterized by low yields (50—80%) of rather poorly characterized products by the standards of 1990s. Products contained many by-products, such as thianthrene. Results of self-condensation of thiophenol, catalyzed by aluminum chloride and sulfuric acid (7), were analogous to those of Friedel and Crafts. 

Several types of chemical processes are used to produce potassium sulfate. The traditional Mannheim process is used in countries that produce KCl but lack a natural source of sulfate salts for converting the KCl to K2SO4. In this process, KCl reacts with sulfuric acid to yield K2SO4 and HCl as a co-product. 

Recovering ammonia as a by-product from other processes accounted for less than 1% of the total U.S. ammonia production in 1987. The principal source of by-product ammonia is from the coking of coal. In the coking operation, about 15—20% of the nitrogen present in the coal is Hberated as ammonia and is recovered from the coke oven gas as ammonium sulfate, ammonia Hquor, and ammonium phosphates. The recovery product depends on the scmbbing medium employed, sulfuric acid, milk of lime, and phosphoric acid, respectively. Ammonium sulfate recovery by the so-called semidirect process, is most widely employed. 

Amide-Based Sulfonic Acids. The most important amide-based sulfonic acids are the alkenylarnidoalkanesulfoiiic acids. These materials have been extensively described ia the Hterature. A variety of examples are given ia Table 5. Acrylarnidoalkanesulfoiiic acids are typically prepared usiag technology originally disclosed by Lubrizol Corporation ia 1970 (80). The chemistry iavolves an initial reaction of an olefin, which contains at least one aHyhc proton, with an acyl hydrogen sulfate source, to produce a sulfonated intermediate. This intermediate subsequendy reacts with water, acrylonitrile, and sulfuric acid. 

Occurrence. The metal sulfides, which are scattered throughout most of the world, have been an important source of elemental sulfur. The potential for recovery from metal sulfides exists, although these sources are less attractive economically and technologicaky than other sources of sulfur. Nevertheless sulfide ores are an important source of sulfur in other forms, such as sulfur dioxide and sulfuric acid. 

Pyrites production is the main source of sulfuric acid for both fertilizer and nonfertilizer uses in China and has been increasing steadky. However,... 

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