Stainless ferritic

Two types of materials are studied in the CIAPES programme ferritic steel and stainless steel. A database for vessels monitored by acoustic emission has been builded to collect the results of all the tests carried out in laboratory and in situ. 

The stream from the reactor consisting of a mixture of urea, unconverted ammonium carbamate, excess water, and NH, is fed into the top of the stripper. The ACES stripper utilizes a ferrite—austenite stainless steel, as do the carbamate condensers. The reactor and scmbber are constmcted with 316 L urea-grade stainless steel. 

The enhanced strength and corrosion properties of duplex stainless steels depend on maintaining equal amounts of the austenite and ferrite phases. The welding thermal cycle can dismpt this balance therefore, proper weld-parameter and filler metal selection is essential. Precipitation-hardened stainless steels derive their additional strength from alloy precipitates in an austenitic or martensitic stainless steel matrix. To obtain weld properties neat those of the base metal, these steels are heat treated after welding. 

Ferritic stainless steels depend on chromium for high temperature corrosion resistance. A Cr202 scale may form on an alloy above 600°C when the chromium content is ca 13 wt % (36,37). This scale has excellent protective properties and occurs iu the form of a very thin layer containing up to 2 wt % iron. At chromium contents above 19 wt % the metal loss owiag to oxidation at 950°C is quite small. Such alloys also are quite resistant to attack by water vapor at 600°C (38). Isothermal oxidation resistance for some ferritic stainless steels has been reported after 10,000 h at 815°C (39). Grades 410 and 430, with 11.5—13.5 wt % Cr and 14—18 wt % Cr, respectively, behaved significandy better than type 409 which has a chromium content of 11 wt %. 

Nickel—Iron. A large amount of nickel is used in alloy and stainless steels and in cast irons. Nickel is added to ferritic alloy steels to increase the hardenabihty and to modify ferrite and cementite properties and morphologies, and thus to improve the strength, toughness, and ductihty of the steel. In austenitic stainless steels, the nickel content is 7—35 wt %. Its primary roles are to stabilize the ductile austenite stmcture and to provide, in conjunction with chromium, good corrosion resistance. Nickel is added to cast irons to improve strength and toughness. 

Duplex stainless steels (ca 4% nickel, 23% chrome) have been identified as having potential appHcation to nitric acid service (75). Because they have a lower nickel and higher chromium content than typical austenitic steels, they provide the ductabdity of austenitic SS and the stress—corrosion cracking resistance of ferritic SS. The higher strength and corrosion resistance of duplex steel offer potential cost advantages as a material of constmction for absorption columns (see CORROSION AND CORROSION CONTROL). 

Ferritic Stainless Steels. These steels are iron—chromium alloys not hardenable by heat treatment. In alloys having 17% chromium or more, an insidious embrittlement occurs in extended service around 475°C. This can be mitigated to some degree but not eliminated. They commonly include Types 405, 409, 430, 430F, and 446 (see Table 4) newer grades are 434, 436, 439, and 442. 

Ferritic steels Stainless steels AISI type... 

Fig. 5. Metastable Fe—Ni—Cr "temary"-pliase diagram where C content is 0.1 wt % and for alloys cooled rapidly from 1000°C showing the locations of austenitic, duplex, ferritic, and martensitic stainless steels with respect to the metastable-phase boundaries. For carbon contents higher than 0.1 wt %, martensite lines occur at lower ahoy contents (43). A is duplex stainless steel, eg. Type 329, 327 B, ferritic stainless steels, eg. Type 446 C, 5 ferrite + martensite D, martensitic stainless steels, eg. Type 410 E, ferrite + martensite F, ferrite + pearlite G, high nickel ahoys, eg, ahoy 800 H,...

Table 13. Ferritic or Nonhardenable Grades of Stainless Steel...

Martensitic Stainless Steels. The martensitic stainless steels have somewhat higher carbon contents than the ferritic grades for the equivalent chromium level and are therefore subject to the austenite—martensite transformation on heating and quenching. These steels can be hardened significantly. The higher carbon martensitic types, eg, 420 and 440, are typical cutiery compositions, whereas the lower carbon grades are used for special tools, dies, and machine parts and equipment subject to combined abrasion and mild corrosion. 

R. A. Lula, ed.. Source Book on the Ferritic Stainless Steels, American Society for Metals, Metals Park, Ohio, 1982. 

Other Metals. Metals such as the austenitic series. Types 301—347, and the ferritic series. Types 409—446, of stainless steels may be enameled, as well as a number of other alloys (17). The metal preparation usually consists of degreasiag and grit blasting. Copper, gold, and silver are also enameled. These metals are usually prepared for appHcation by degreasiag. Copper is pickled usiag either a nitric acid [7697-37-2] or a sulfuric acid [7664-93-9] solution, followed by a dilute nitric acid dip. Silver may be pickled in hot dilute sulfuric acid followed by a dip in a nitric acid solution (18). 

There are three groups of stainless alloys (I) martensitic, (2) ferritic, and (3) austenitic. 

Ferritic stainless contains 15 to 30 percent Cr, with low carbon content (0.1 percent). The higher chromium content improves its corrosive resistance. Type 430 is a typical example. The strength of ferritic stainless can be increased by cold working but not by heat treatment. Fairly ductile ferritic grades can be fabricated by all standard methods. They are fairly easy to machine. Welding is not a problem, although it requires skilled operators. 

Stainless steel, ferritic 17% Cr type 0 2 0 2 <400 Wronglit, cast, clad Good Good 7S 6.0 AlSl type 430 ASTM corrosion- and heat-resisting steels... 

TABLE 28-10 Standard Wrought Ferritic Stainless Steels ... 

Stainless steels include ferritic stainless (Fe-Cr-Ni alloys with < 6% Ni) and austenitic stainless (Fe-Cr-Ni alloys with > 6.5% Ni). 

Many stainless steels, however, are austenitic (f.c.c.) at room temperature. The most common austenitic stainless, "18/8", has a composition Fe-0.1% C, 1% Mn, 18% Cr, 8% Ni. The chromium is added, as before, to give corrosion resistance. But nickel is added as well because it stabilises austenite. The Fe-Ni phase diagram (Fig. 12.8) shows why. Adding nickel lowers the temperature of the f.c.c.-b.c.c. transformation from 914°C for pure iron to 720°C for Fe-8% Ni. In addition, the Mn, Cr and Ni slow the diffusive f.c.c.-b.c.c. transformation down by orders of magnitude. 18/8 stainless steel can therefore be cooled in air from 800°C to room temperature without transforming to b.c.c. The austenite is, of course, unstable at room temperature. Flowever, diffusion is far too slow for the metastable austenite to transform to ferrite by a diffusive mechanism. It is, of course, possible for the austenite to transform displacively to give... 

Straight chromium ferritic stainless steels are less sensitive to stress corrosion cracking than austenitic steels (18 Cr-8 Ni) but are noted for poor resistance to acidic condensates. 

Stainless and heat-resisting steels containing at least 18% by weight chromium and 8% nickel are in widespread use in industry. The structure of these steels is changed from magnetic body centered cubic or ferritic crystal structure to a nonmagnetic, face-centered cubic or austenitic crystal structure. 

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