Solvents polycondensation

The results of the polycondensation are given in Table 13.3.16. All polymerization media employed produced polysulfide with moderately high inherent viscosities whereas the polymer with the highest viscosity was produced in the absence of organic solvents. Polycondensation conducted in the presence of any catalyst in this system led to the formation of a polymer with moderately high molecular weight. 

Novel polyurethanes were prepared by solvent polycondensation reaction of 1,6-hexane -diisocyanate with 4-[(4-hydroxy-2-pentadecenylphenyl)azo]phenol, synthesized from cardanol, and 1,4-butanediol [281]. A novel terpolyester was synthesized by solvent polycondensation of tere-phthaloyl chloride with 4-[(4-hydroxy-2-pentadecenyl phenyl) diazenyl]phenol (synthesized from cardanol) with 1,4-butanediol [282]. 

Synthetic Fiber and Plastics Industries. In the synthetic fibers and plastics industries, the substrate itself serves as the solvent, and the whitener is not appHed from solutions as in textiles. Table 6 Hsts the types of FWAs used in the synthetic fibers and plastic industries. In the case of synthetic fibers, such as polyamide and polyester produced by the melt-spinning process, FWAs can be added at the start or during the course of polymerization or polycondensation. However, FWAs can also be powdered onto the polymer chips prior to spinning. The above types of appHcation place severe thermal and chemical demands on FWAs. They must not interfere with the polymerization reaction and must remain stable under spinning conditions. 

Poly(phenylquinoxaline—arnide—imides) are thermally stable up to 430°C and are soluble in polar organic solvents (17). Transparent films of these materials exhibit electrical insulating properties. Quinoxaline—imide copolymer films prepared by polycondensation of 6,6 -meth5lene bis(2-methyl-3,l-benzoxazine-4-one) and 3,3, 4,4 -benzophenone tetracarboxyUc dianhydride and 4,4 -oxydianiline exhibit good chemical etching properties (18). The polymers are soluble, but stable only up to 200—300°C. 

New heat-resistant polymers containing -iiitrophenyl-substituted quinoxaline units and imide rings as well as flexible amide groups have been synthesi2ed by polycondensation reaction of a dianainoquinoxaline derivative with diacid dichlorides (80). These polymers are easily soluble in polar aprotic solvents with inherent viscosities in the range of 0.3—0.9 dL/g in NMP at 20°C. AH polymers begin to decompose above 370°C. 

The bulk polycondensation of (10) is normally carried out in evacuated, sealed vessels such as glass ampules or stainless steel Parr reactors, at temperatures between 160 and 220°C for 2—12 d (67). Two monomers with different substituents on each can be cocondensed to yield random copolymers. The by-product sdyl ether is readily removed under reduced pressure, and the polymer purified by precipitation from appropriate solvents. Catalysis of the polycondensation of (10) by phenoxide ion in particular, as well as by other species, has been reported to bring about complete polymerisation in 24—48 h at 150°C (68). Catalysis of the polycondensation of phosphoranimines that are similar to (10), but which yield P—O-substituted polymers (1), has also been described and appears promising for the synthesis of (1) with controlled stmctures (69,70). 

The polymer is then dried thoroughly and stored for subsequent processing. Whenever a polyester is made by melt polycondensation, a small amount of cycHc oligomer is formed which is in equiHbrium with the polymer. This can be extracted with solvents from soHd polymer but when the... 

Nucleophilic Substitution Route. Commercial synthesis of poly(arylethersulfone)s is accompHshed almost exclusively via the nucleophilic substitution polycondensation route. This synthesis route, discovered at Union Carbide in the early 1960s (3,4), involves reaction of the bisphenol of choice with 4,4 -dichlorodiphenylsulfone in a dipolar aprotic solvent in the presence of an alkaUbase. Examples of dipolar aprotic solvents include A/-methyl-2-pyrrohdinone (NMP), dimethyl acetamide (DMAc), sulfolane, and dimethyl sulfoxide (DMSO). Examples of suitable bases are sodium hydroxide, potassium hydroxide, and potassium carbonate. In the case of polysulfone (PSE) synthesis, the reaction is a two-step process in which the dialkah metal salt of bisphenol A (1) is first formed in situ from bisphenol A [80-05-7] by reaction with the base (eg, two molar equivalents of NaOH),... 

It is prepared from the polycondensation of the disodium salt of bisphenol A and 4,4-dichlorodiphenyl sulfone in a polar aprotic solvent such as dimethyl sulfoxide (26). 

Phenothiophosphine ring-containing polyamides and polyesters were also prepared by the polycondensation of 2,8-bischloroformyl-lO-phenylphenothiophos-phine 5,5, 10-trioxide with aromatic diamines such as 4,4 -diaminodiphenyl ether and 4,4 -diaminodiphenyl-methane, and bisphenols such as 4,4 -dihydroxybiphe-nyl and 4,4 -dihydroxydiphenylmethane, respectively [159]. These polymers are soluble in polar aprotic solvents and also exhibit good heat and fire resistance. Phosphorus containing high performance polymers are shown in Table 6. 

Fig. 5.36). The polycondensation took place by heating with CsF as a catalyst at 240° C in diphenylsulfone. The degree of branching of 65% has been determinated by proton NMR comparing with model. This hyperbranched polyetherimide is soluble in many organic solvents except paraffins, methanol, ethanol, and water. 

The AICI3-catalyzed polycondensation of diphenyl ether with a mixture of terephthaloyl chloride and isophthaloyl chloride is a relatively inexpensive route to poly(ether ketone)s. The polymerizations were carried out in chlorinated solvents... 

Poly(unsaturated ester)-siloxane segmented copolymers have been prepared by the polycondensation of epoxy-terminated polydimethylsiloxanes and carboxy-terminated poly(ethylene adipate-co-maleate) oligomers 243). Reactions have been conducted in cellosolve solvent, at 140-150 °C, in the presence of 2% by weight potassium hydroxide catalyst. The molecular weights reported were fairly low. The same group has also prepared poly(hexamethylene adipate)-polydimethylsiloxane copolymers con-... 

Room-temperature ionic liquids have received much attention as green designer solvents. We first demonstrated that ionic liquids acted as good medium for lipase-catalyzed production of polyesters. The polycondensation of diethyl adipate and 1,4-butanediol using lipase CA as catalyst efficiently proceeded in l-butyl-3-methylimidazolinium tetrafluoroborate or hexafluorophosphate under reduced pressure. The polymerization of diethyl sebacate and 1,4-butanediol in l-butyl-3-methylimidazolinium hexafluorophosphate took place even at room temperature in the presence of lipase BC. ... 

The blend is partially crosslinked with a vinyl monomer when dissolved in an organic aprotic solvent and has a pH of 5.0 or lower. The first block copolymer is prepared by polycondensing a bis-hydroxyalkyl ether, such as dipropylene glycol, diethylene glycol, and the like, with propylene oxide. Next, the resulting propoxylated diol is reacted with ethylene oxide to produce the block copolymer. The second copolymer is prepared by polycondensing 2-amino-2-hydroxymethyl-1,3-propanediol, commonly known as TRIS, with... 

Immobilized Mucor miehei lipase (lipase MM) induced the polycondensation of adipic acid and 1,4-butanediol in ether solvents [26]. A horizontal two-chamber reactor was employed to facilitate the use of the molecular sieves. A low disper-sity polyester with DP = 20 was obtained by two-stage polymerization. 

PPL catalyzed polycondensation of bis(2,2,2-trichloroethyl) alkanediaoates with glycols in anhydrous solvents of low polarity to produce the polyesters [34, 35]. In the polymerization of bis(2-chloroethyl) succinate and 1,4-butanediol using Pseudomonas fluorescens lipase (lipase PF) as catalyst, the polyester with low molecular weight was formed [36]. This may be due to the low enzymatic reactivity of the succinate substrate. 

Vacuum was applied to shift the equilibrium forward by removal of the activated alcohol formed [30, 31, 37, 38]. In the enzymatic polycondensation of bis(2,2,2-trifluoroethyl) sebacate and aliphatic diols, the polymer with Mw of more than 1 x 104 was obtained using lipases CC, MM, PPL, and Pseudomonas cepacia lipase (lipase PC) as catalyst and lipase MM showed the highest catalytic activity [37]. Solvent screening indicated that diphenyl ether and veratrole were suitable for the production of the high molecular weight polyesters under vacuum. In the PPL-catalyzed reaction of bis(2,2,2-trifluoroethyl) glutarate with 1,4-butanediol in veratrole or 1,3-dimethoxybenzene, periodical vacuum method improved the molecular weight (Mw 4 x 104) [38]. 

The sol-gel process involves hydrolysis of alkoxide precursors under acidic or basic conditions, followed by condensation and polycondensation of the hydroxylated units, which lead to the formation of porous gel. Typically a low molecular weight metal alkoxide precursor molecule such as tetramethoxy silane (TMOS) or tetra ethoxysilane (TEOS) is hydrolyzed first in the presence of water, acid catalyst, and mutual solvent... 

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