Solid mixtures separation

When used to separate solid-solid mixtures, the material is ground to a particle size small enough to liberate particles of the chemical species to be recovered. The mixture of solid particles is then dispersed in the flotation medium, which is usually water. Gas bubbles become attached to the solid particles, thereby allowing them to float to the surface of the liquid. The solid partices are collected from the surface by an overflow weir or mechanical scraper. The separation of the solid particles depends on the different species having different surface properties such that one species is preferentially attached to the bubbles. A number of chemicals are added to the flotation medium to meet the various requirements of the flotation process ... 

One application of the grand canonical Monte Carlo simulation method is in the study ol adsorption and transport of fluids through porous solids. Mixtures of gases or liquids ca separated by the selective adsorption of one component in an appropriate porous mate The efficacy of the separation depends to a large extent upon the ability of the materit adsorb one component in the mixture much more strongly than the other component, separation may be performed over a range of temperatures and so it is useful to be to predict the adsorption isotherms of the mixtures. 

Acetylation. Heat i g. of />-nitrophenol with 5 ml. of an acetic acid-acetic anhydride mixture under reflux for 15 minutes. Pour into water the solid acetate separates. Filter, wash with water and re-crystallise from ethanol m.p. 77 5°. This treatment usually leaves o-nitrophenol unchanged. The addition, however, of about 0 5 ml. of cone. H2SO4 to the acetylating mixture gives the o-derivative, m.p. 40°. 

In a 1-litre three-necked flask, fitted with a mechanical stirrer, reflux condenser and a thermometer, place 200 g. of iodoform and half of a sodium arsenite solution, prepared from 54-5 g. of A.R. arsenious oxide, 107 g. of A.R. sodium hydroxide and 520 ml. of water. Start the stirrer and heat the flask until the thermometer reads 60-65° maintain the mixture at this temperature during the whole reaction (1). Run in the remainder of the sodium arsenite solution during the course of 15 minutes, and keep the reaction mixture at 60-65° for 1 hour in order to complete the reaction. AUow to cool to about 40-45° (2) and filter with suction from the small amount of solid impurities. Separate the lower layer from the filtrate, dry it with anhydrous calcium chloride, and distil the crude methylene iodide (131 g. this crude product is satisfactory for most purposes) under diminished pressure. Practically all passes over as a light straw-coloured (sometimes brown) liquid at 80°/25 mm. it melts at 6°. Some of the colour may be removed by shaking with silver powder. The small dark residue in the flask solidifies on cooling. 

To obtain a maximum yield of the acid it is necessary to hydrolyse the by-product, iaoamyl iaovalerate this is most economically effected with methyl alcoholic sodium hydroxide. Place a mixture of 20 g. of sodium hydroxide pellets, 25 ml. of water and 225 ml. of methyl alcohol in a 500 ml. round-bottomed flask fitted with a reflux (double surface) condenser, warm until the sodium hydroxide dissolves, add the ester layer and reflux the mixture for a period of 15 minutes. Rearrange the flask for distillation (Fig. II, 13, 3) and distil off the methyl alcohol until the residue becomes pasty. Then add about 200 ml. of water and continue the distfllation until the temperature reaches 98-100°. Pour the residue in the flask, consisting of an aqueous solution of sodium iaovalerate, into a 600 ml. beaker and add sufficient water to dissolve any solid which separates. Add slowly, with stirring, a solution of 15 ml. of concentrated sulphuric acid in 50 ml. of water, and extract the hberated acid with 25 ml. of carbon tetrachloride. Combine this extract with extract (A), dry with a httle anhydrous magnesium or calcium sulphate, and distil off the carbon tetrachloride (Fig. II, 13, 4 150 ml. distiUing or Claisen flask), and then distil the residue. Collect the wovaleric acid 172-176°. The yield is 56 g. 

Anthracene and maleic anhydride. In a 50 ml. round-bottomed flask fitted with a reflux condenser, place 2 0 g. of pure anthracene, I 1 g. of maleic anhydride (Section 111,93) and 25 ml. of dry xylene. Boil the mixture under reflux for 20 minutes with frequent shaking during the first 10 minutes. Allow to cool somewhat, add 0 5 g. of decolourising carbon and boil for a further 5 minutes. Filter the hot solution through a small, preheated Buchner funnel. Collect the solid which separates upon coohng by suction filtration, and dry it in a vacuum desiccator containing paraffin wax shavings (to absorb traces of xylene). The yield of adduct (colourless crystals), m.p. 262-263° (decomp.), is 2-2 g. Place the product (9 10-dihydroanthracene-9 10-cndo-ap-succinic anhydride) in a weU-stoppered tube, since exposure to air tends to cause hydration of the anhydride portion of the molecule. 

To hydrolyse an ester of a phenol (e.g., phenyl acetate), proceed as above but cool the alkaline reaction mixture and treat it with carbon dioxide until saturated (sohd carbon dioxide may also be used). Whether a solid phenol separates or not, remove it by extraction with ether. Acidify the aqueous bicarbonate solution with dilute sulphuric acid and isolate the acid as detailed for the ester of an alcohol. An alternative method, which is not so time-consuming, may be employed. Cool the alkaline reaction mixture in ice water, and add dilute sulphuric acid with stirring until the solution is acidic to Congo red paper and the acid, if aromatic or otherwise insoluble in the medium, commences to separate as a faint but permanent precipitate. Now add 5 per cent, sodium carbonate solution with vigorous stirring until the solution is alkaline to litmus paper and the precipitate redissolves completely. Remove the phenol by extraction with ether. Acidify the residual aqueous solution and investigate the organic acid as above. 

Farbar [Trans. Am. Soc. Mech. Eng., 75,943-951 (1953)] describes how a venturi meter can be used to measure solids flow rate in a gas-solids mixture when the gas rate is held constant. Separate calibration curves (solids flowversus differential) are required for each gas rate of interest. 

Filtration is the separation of a fluid-solids mixture involving passage of most of the fluidthrough a porous barrier which retains most of the solid particulates contained in the mixture. This subsec tion deals only with the filtration of solids from liquids gas filtration is treated in Sec. 17. Filtration is the term for the unit operation. A filter is a piece of unit-operations equipment by which filtration is performed. The filter medium or septum is the barrier that lets the liquid pass while retaining most of the solids it may be a screen, cloth, paper, or bed of solids. The hquid that passes through the filter medium is called the filtrate. 

A. Extraction with Benzene.—The mandelic acid is separated from the ammonium chloride by extraction with hot benzene. This is best done by dividing the solid mixture into ten approximately equal parts (Note 7). One of these portions is placed in flask with i 1. of boiling benzene. After a few minutes the hot benzene solution is decanted through a suction funnel (Note 8). The filtrate is cooled in an ice bath and the mandelic acid that crystallizes is filtered with suction. The benzene is returned to the extraction flask containing the residue from the first extraction, and a new portion of the ammonium chloride-mandelic acid mixture is added and extracted as before. The process is repeated until the mandelic acid is completely removed from the ammonium chloride (Note 9). 

B. cis-1,2-Gyclohexanedimethanol Dimethanesulfonate. In a 5-1., three-necked, round-bottomed flask, immersed in an ice-salt bath and fitted with a mechanical stirrer and an addition funnel, is plaeed a solution of 111 g. (0.97 mole) of methanesulfonyl chloride in 1.21. of pyridine. While cooling and stirring, a solution of 46.4 g. (0.322 mole) of m-l,2-cyclohexanedimethanol in 250 ml. of pyridine is added dropwise at a rate such that the temperature does not exceed 0° (Note 5). Upon completion of the addition, the mixture is stirred at — 5° to 0° for an additional 2 hours. Two liters of cold 10% hydrochloric acid is introduced at a rate which maintains the reaction mixture below 20° (Note 5). The solid which separates is isolated by suction filtration, washed sequentially with 11. of dilute hydrochloric acid and 21. of water, and air-dried. There is isolated 93-95 g. (96-98%) of the dimethanesulfonate having m.p. 66-67.5°. Reorystallization from methanol gives needles melting at 75-76° (Note 6). 

Leaching, which is the selective solution of specific constituents of a solid mixture when brought in contact with a liquid solvent. It is particularly useful in separating metals from solid matrices and sludge. 

Crystallization-based separation of multi-component mixtures has widespread application. The technique consists of sequences of heating, cooling, evaporation, dilution, diluent addition and solid-liquid separation. Berry and Ng (1996, 1997), Cisternas and Rudd (1993), Dye and Ng (1995), Ng (1991) and Oyander etal. (1997) proposed various schemes based on the phase diagram. Cisternas (1999) presented an alternate network flow model for synthesizing crystallization-based separations for multi-component systems. The construction... 

The residue was acidified with dilute hydrochloric acid and brought to pH 8 with sodium hydroxide and sodium bicarbonate. The mixture was filtered and the filtrate and orange solid were separately extracted with chloroform. The combined, dried, chloroform solutions were evaporated to give 2.2 g of the crude basic triol as an orange solid, when triturated with ether. A portion of the material was recrystallized from ether/light petroleum (BP 40°-60°C) to give a white solid, MP 109°-1irc. 

B) Auranofin A cold solution of 1.66g (0.012 mol) of potassium carbonate in 20 ml of distilled water Is added to a solution of 5.3 g (0.011 mol) of S-(2,3,4,6-tetra-0-acetylgluco-pyranosyD-thiopseudourea hydrobromide [Methods in Carbohydrate Chemistry, vol 2, page 435 (1963)1 in 30 ml of water at -10°C. A cold solution of 3.B6 g (0.011 mol) of triethyl-phosphinegold chloride in 30 ml of athanol containing a few drops of methylene chloride is added to the above mixture before hydrolysis of the thiouronium salt is complete. After the eddition is complete, the mixture is stirred in the cold for A hour. The solid that separates... 

The light yellow solid which separated was collected by filtration the filtrate was reserved for treatment as described below. Suspension in water of the solid, which weighed 12 grams, and acidification of the mixture with dilute hydrochloric acid produced a gum which soon crystallized. Recrystallizatiori of this solid from ethanol gave 10.2 grams (30%) of 2-di-phenylacetyl-1,3-indandione as a light yellow crystalline solid, which melted at 146 -147°C. 

C for two hours, it was acidified at this temperature by the addition of ethanolic hydrogen chloride. The mixture was warmed to room temperature and filtered to remove 4.3 grams of solid ammonium chloride. The filtrate was concentrated to approximately 40 ml, filtered and refrigerated. The solid which separated was isolated, washed with acetone and dried. There was obtained 7.4 grams (40% of the theoretical yield) of 2-chloromethyl-4-methyl-1,4,5,6-tetrahydropyrimidine hydrochloride melting at 158° to 160°C. 

A slight excess of mineral acid, such as sulfuric or hydrochloric acid is added to acidify the mixture which is then chilled and the solid which separates is filtered off. It is then treated with an aqueous solution of dilute sodium hydroxide to dissolve the hydantoin from the solid unreacted benzophenone. After filtration, the alkaline extract is then acidified to cause the separation of solid pure diphenylhydantoin which is filtered off and dried. It melts at 293° to 296°C. 

A mixture of 50 parts by weight of racemic 2-acetylamino-1 -(4-methylmercaptophenyl)-1,3-propanediol, 100 parts by weight of concentrated hydrochloric acid, and 500 parts by weight of water was warmed on a steam bath for thirty minutes. The resulting solution was cooled to about 40 C and was then made strongly alkaline by addition of 35% aqueous sodium hydroxide solution. The alkaline solution was then refrigerated. The white solid which separated from the cooled solution was collected on a filter. There was thus obtained 27 parts by weight of 2-amino-1-(4-methylmercaptophenyl)-1,3-propanediol. This product melted at 130.7°C to 131 after recrystallization from methanol. 

---