Shear elastomers

Until now we have restricted ourselves to consideration of simple tensile deformation of the elastomer sample. This deformation is easy to visualize and leads to a manageable mathematical description. This is by no means the only deformation of interest, however. We shall consider only one additional mode of deformation, namely, shear deformation. Figure 3.6 represents an elastomer sample subject to shearing forces. Deformation in the shear mode is the basis... 

The shear modulus for an ideal elastomer in a perfect network is not difficult to derive ... 

Elastomeric shield materials (ESM) have been developed as low density flexible ablators for low shear appHcations (49). General Electric s RTV 560 is a foamed silicone elastomer loaded with silicon dioxide [7631-86-9] and iron oxide [1317-61 -9] particles, which decomposes to a similar foam of Si02, SiC, and EeSiO. Silicone resins are relatively resistant to thermal decomposition and the silicon dioxide forms a viscous Hquid when molten (50) (see... 

Urethanes are processed as mbber-like elastomers, cast systems, or thermoplastic elastomers. The elastomer form is mixed and processed on conventional mbber mills and internal mixers, and can be compression, transfer, or injection molded. The Hquid prepolymers are cast using automatic metered casting machines, and the thermoplastic peUets are processed like aU thermoplastic materials on traditional plastic equipment. The unique property of the urethanes is ultrahigh abrasion resistance in moderately high Shore A (75—95) durometers. In addition, tear, tensUe, and resistance to many oUs is very high. The main deficiencies of the urethanes are their resistance to heat over 100°C and that shear and sliding abrasion tend to make the polymers soft and gummy. 

Thermoplastic elastomers that are hard polymer/elastomer combinations are often not truly synthesized. Instead, the two polymers that form the hard and soft phases are intimately mixed on high shear equipment. 

The production of the hard polymer/elastomer combinations is more simple. The two components are mixed together under conditions of intensive shear. In some cases, grafting may occur. In a variation of this technique, the elastomer can be cross-linked while the mixing is taking place, a process described as dynamic vulcanization (32). 

Rubber blends with cure rate mismatch is a burning issue for elastomer sandwich products. For example, in a conveyor belt composite structure there is always a combination of two to three special purpose rubbers and, depending on the rubber composition, the curatives are different. Hence, those composite rubber formulations need special processing and formulation to avoid a gross dissimilarity in their cure rate. Recent research in this area indicated that the modification of one or more rubbers with the same cure sites would be a possible solution. Thus, chlorosulfonated polyethylene (CSP) rubber was modified in laboratory scale with 10 wt% of 93% active meta-phenylene bismaleimide (BMI) and 0.5 wt% of dimethyl-di-(/ r/-butyl-peroxy) hexane (catalyst). Mixing was carried out in an oil heated Banbury-type mixer at 150-160°C. The addition of a catalyst was very critical. After 2 min high-shear dispersive melt mix-... 

Elastomer-plastic blends without vulcanization were prepared either in a two roll mill or Banbury mixer. Depending on the nature of plastic and rubber the mixing temperature was changed. Usually the plastic was fed into the two roll mill or an internal mixer after preheating the mixer to a temperature above the melting temperature of the plastic phase. The plastic phase was then added and the required melt viscosity was attained by applying a mechanical shear. The rubber phase was then added and the mixture was then melt mixed for an additional 1 to 3 min when other rubber additives, such as filler, activator, and lubricants or softeners, were added. Mixing was then carried out with controlled shear rate... 

The particle size of the dispersed phase depends upon the viscosity of the elastomer-monomer solution. Preferably the molecular weight of the polybutadiene elastomer should be around 2 x 10 and should have reasonable branching to reduce cold flow. Furthermore, the microstructure of the elastomer provides an important contribution toward the low-temperature impact behavior of the final product. It should also be emphasized that the use of EPDM rubber [136] or acrylate rubber [137] may provide improved weatherability. It has been observed that with an increase in agitator speed the mean diameter of the dispersed phase (D) decreases, which subsequently levels out at high shear [138-141]. However, reagglomeration may occur in the case of bulk... 

Elastomeric couplings consist of two hubs connected by an elastomeric element. The couplings fall into two basic categories, one with the element placed in shear and the other with its element placed in compression. The coupling compensates for minor misalignments because of the flexing capability of the elastomer. These couplings... 

I.H. Gregory and A.H. Muhr, Stiffness and fracture analysis of bonded rubber blocks in simple shear, in Finite Element Analysis of Elastomers, ed. by D. Boast and V.A. Coveny, Professional Engineering Publications, Bury St. Edmunds, United Kingdom, 1999, pp. 265-274. 

If the char formed by the burning of the elastomer is not strong, it wdl easily erode due to mechanical shear forces, thermal stresses, and internal pressure generated by the hot volatile gases [98]. Therefore, mbber should be properly reinforced so that the char can withstand both mechanical... 

Most mechanical and civil engineering applications involving elastomers use the elastomer in compression and/or shear. In compression, a parameter known as shape factor (S—the ratio of one loaded area to the total force-free area) is required as well as the material modulus to predict the stress versus strain properties. In most cases, elastomer components are bonded to metal-constraining plates, so that the shape factor S remains essentially constant during and after compression. For example, the compression modulus E. for a squat block will be... 

A shearing action grows between the compound and the rotor, and the resulting torque is measured in arbitrary units called Mooney units, which directly relate to torque. Normally, a preheat period is given to the elastomer following which the disk starts to rotate. An initial high viscosity is recorded which decreases to a minimum value. If the viscosity is more, then the Mooney unit (number) is more and viceversa. 

---