SAN copolymer

Styrene-acrylonitrile (SAN) copolymer Poly(vinyl butyrate) (PVB)... 

Styrene-Acrylonitrile (SAN) Copolymers. SAN resins are random, amorphous copolymers whose properties vary with molecular weight and copolymer composition. An increase in molecular weight or in acrylonitrile content generally enhances the physical properties of the copolymer but at some loss in ease of processing and with a slight increase in polymer color. 

SAN copolymers [ACRYLONnHD.EPOLYPffiRS - SURVEY AND SAN (STYRENE-ACRYLONITHILECO-POLYPffiRS)] (Vol 1) -use in electrochemical cells pLECTDOCHEMICAL PROCESSING - ORGANIC] (Vol 9)... 

Styrene—acrylonitrile (SAN) copolymers [9003-54-7] have superior properties to polystyrene in the areas of toughness, rigidity, and chemical and thermal resistance (2), and, consequendy, many commercial appHcations for them have developed. These optically clear materials containing between 15 and 35% AN can be readily processed by extmsion and injection mol ding, but they lack real impact resistance. 

SAN resins show considerable resistance to solvents and are insoluble in carbon tetrachloride, ethyl alcohol, gasoline, and hydrocarbon solvents. They are swelled by solvents such as ben2ene, ether, and toluene. Polar solvents such as acetone, chloroform, dioxane, methyl ethyl ketone, and pyridine will dissolve SAN (14). The interactions of various solvents and SAN copolymers containing up to 52% acrylonitrile have been studied along with their thermodynamic parameters, ie, the second virial coefficient, free-energy parameter, expansion factor, and intrinsic viscosity (15). 

Table 3. Semibatch Mode Emulsion Recipe for SAN Copolymers...

Processing. SAN copolymers may be processed using the conventional fabrication methods of extmsion, blow mol ding, injection molding, thermoforming, and casting. Small amounts of additives, such as antioxidants, lubricants, and colorants, may also be used. Typical temperature profiles for injection mol ding and extmsion of predried SAN resins are as follows (101). 

Useflil properties of acrylonitrile copolymers, such as rigidity, gas barrier, chemical and solvent resistance, and toughness, are dependent upon the acrylonitrile content in the copolymers. The choice of the composition of SAN copolymers is dictated by their particular appHcations and performance requirements. The weU-balanced and unique properties possessed by these copolymers have led to broad usage in a wide variety of appHcations. 

Physical Stabilization Process. Cellulai polystyrene [9003-53-6] the outstanding example poly(vinyl chloride) [9002-86-2] copolymers of styrene and acrylonitrile (SAN copolymers [9003-54-7]) and polyethylene [9002-88-4] can be manufactured by this process. 

Blends ofiPetramethylbisphenolA-PC (TMBPA-PC) with ModfiedPS or Styrene-Ac7ylonitrile(SAN) Copolymer. By installing halogen atoms on the aromatic rings of the PC-backbone, not only the resistance to heat softening can be increased (eg, TMBPA-PC = 203° C) (209), but also the compatibiUty with olefins. 

A commercially important example of the special case where one monomer is the same in both copolymers is blends of styrene—acrylonitrile, 1 + 2, or SAN copolymers with styrene—maleic anhydride, 1 + 3, or SMA copolymers. The SAN and SMA copolymers are miscible (128,133,144) so long as the fractions of AN and MA are neatly matched, as shown in Figure 4. This suggests that miscibility is caused by a weak exothermic interaction between AN and MA units (128,133) since miscibility by intramolecular repulsion occurs in regions where 02 7 can be shown (143) by equation 11. 

Fig. 5. Phase behavior of blends of a styrene—acrylonitrile copolymer containing 19 wt % of acrylonitrile with other SAN copolymers of varying AN content and as a function of the molecular weight of the two copolymers (° ) one-phase mixture ( ) two-phase mixtures as judged by optical clarity. Curve...

Copolymers are typically manufactured using weU-mixed continuous-stirred tank reactor (cstr) processes, where the lack of composition drift does not cause loss of transparency. SAN copolymers prepared in batch or continuous plug-flow processes, on the other hand, are typically hazy on account of composition drift. SAN copolymers with as Httle as 4% by wt difference in acrylonitrile composition are immiscible (44). SAN is extremely incompatible with PS as Httle as 50 ppm of PS contamination in SAN causes haze. Copolymers with over 30 wt % acrylonitrile are available and have good barrier properties. If the acrylonitrile content of the copolymer is increased to >40 wt %, the copolymer becomes ductile. These copolymers also constitute the rigid matrix phase of the ABS engineering plastics. 

Rubber-Modified Copolymers. Acrylonitrile—butadiene—styrene polymers have become important commercial products since the mid-1950s. The development and properties of ABS polymers have been discussed in detail (76) (see Acrylonitrile polymers). ABS polymers, like HIPS, are two-phase systems in which the elastomer component is dispersed in the rigid SAN copolymer matrix. The electron photomicrographs in Figure 6 show the difference in morphology of mass vs emulsion ABS polymers. The differences in stmcture of the dispersed phases are primarily a result of differences in production processes, types of mbber used, and variation in mbber concentrations. 

I ew Rubber-Modified Styrene Copolymers. Rubber modification of styrene copolymers other than HIPS and ABS has been useful for specialty purposes. Transparency has been achieved with the use of methyl methacrylate as a comonomer styrene—methyl methacrylate copolymers have been successfully modified with mbber. Improved weatherability is achieved by modifying SAN copolymers with saturated, aging-resistant elastomers (88). 

Styrene—maleic anhydride (SMA) copolymers are used where improved resistance to heat is required. Processes similar to those used for SAN copolymers are used. Because of the tendency of maleic anhydride to form alternating copolymers with styrene, composition drift is extremely severe unless the polymerization is carried out in CSTR reactors having high degrees of back-mixing. 

Styrene-acrylonitrile (SAN) copolymers have a high natural affinity for PBT, giving blends with good mechanical properties. If the SAN copolymer is grafted... 

Nitrile rubber has declined in importance, but has been replaced by styrene-acrylonitrile (SAN) copolymers and acrylonitrile-butadiene-styrene... 

The most important commercial processes for polyacrylonitrile (XLIII) are solution and suspension polymerizations. Almost all the products containing acrylonitrile are copolymers. Styrene-acrylonitrile (SAN) copolymers are useful as plastics (Sec. 6-8a). 

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