Reactor pretreating

V gave poorer results than III or IV. The result with Reactor IV fell between those of Reactor III and V. Reactor II gave almost the same yield of hydrogen peroxide as Reactor III with somewhat lower selectivity for propylene formation. Therefore, the effect of reactor pretreatment on selectivity for hydrogen peroxide formation is ... 

For all metal reactors, the yields of ethylene and total coke were often found to vary significantly with the past history or pretreatment of the reactor. Pretreatments used were with either oxygen, steam, or hydrogen sulfide. Total coke is defined here as the sum of the CO, C02, and net coke it is postulated that CO and C02 were formed by oxidation of part of the coke which formed and that net coke is the amount of coke left on the reactor walls at the end of the run. The results for runs M01 and D44 are one example of the large differences in yields that can be obtained in reactors of the same material of construction (see Table I). Run M01 was made after a stainless steel 304 reactor had been treated with hydrogen sulfide. Hydrogen sulfide results in the formation of metal sulfides (8) and acts in most cases to passivate the surface so that coke formation is minimized. D44 was made using a new stainless steel 304 reactor, whose surface became very active when it was treated with steam. 

Fig. 2. LP Oxo gas recycle flow scheme A, feedstock pretreatment B, reactor C, catalyst preparation and treatment systems D, condenser E, separator F,...

The electrolyte feed to the cells is pretreated to remove impurities, and/or additives are added to the feed to improve cell performance (94). The cell hquor leaving the cell is evaporated, crystallised, and centrifuged to remove soHd sodium perchlorate. The clarified cell Hquor can undergo reaction in a double metathesis reactor to produce NH CIO, KCIO or other desired perchlorates. 

The cmde phthaUc anhydride is subjected to a thermal pretreatment or heat soak at atmospheric pressure to complete dehydration of traces of phthahc acid and to convert color bodies to higher boiling compounds that can be removed by distillation. The addition of chemicals during the heat soak promotes condensation reactions and shortens the time required for them. Use of potassium hydroxide and sodium nitrate, carbonate, bicarbonate, sulfate, or borate has been patented (30). Purification is by continuous vacuum distillation, as shown by two columns in Figure 1. The most troublesome impurity is phthahde (l(3)-isobenzofuranone), which is stmcturaHy similar to phthahc anhydride. Reactor and recovery conditions must be carefully chosen to minimize phthahde contamination (31). Phthahde [87-41-2] is also reduced by adding potassium hydroxide during the heat soak (30). 

The series of reactors and exchangers which methanates a raw syngas without pretreatment other than desulfurization is collectively termed bulk methanation. The chemical reactions which occur in bulk methana-tion, including both shift conversion and methanation, are moderated by the addition of steam which establishes the thermodynamic limits for these reactions and thereby controls operating temperatures. The flow sequence through bulk methanation is shown in Figure 1. 

The gas feed and mixing system consists mainly of glass flowmeters or electronic mass flowmeters connected to gas bottles. For reactants that are in liquid state at room conditions (e. g. methanol) a saturator is normally used through which helium is sparged and then mixed with the other reactants. In this case all lines connected to the reactor are heated (e.g. at 150°C) to avoid condensation in the lines. In certain cases the gases from the bottles should be pretreated in order to avoid contamination of the catalyst. For example, a... 

Figure 1 shows the time course of lactic acid production through SSF in a batch reactor of IL volume for an initial load of 10 g/1 bean curd refuse with or without pretreatment using 0.1 mol/1 HCl aqueous solution with heating at 121C for 30 min. The finally attained lactic acid yield on a carbon basis... 

Fig. 3. compares the ammonia conversion for nanostructured vanadia/TiOa catalysts pretreated with O2 and 100 ppm O3/O2 gases. The reactions were conducted at 348 K for 3 h. No N2O and NO byproducts were detected in the reactor outlet. It is clear from the figure that higher vanadium content is beneficial to the reaction and ozone pretreatment yields a more active catalyst. Unlike the current catalysts, which require a reaction temperature of at least 473 K, the new catalyst is able to perform at much lower temperature. Also, unlike these catalysts, complete conversion to nitrogen was achieved with the new catalysts. Table 2 shows that the reaction rate of the new catalysts compared favorably with the established catalysts. 

The catalyst (0.15 g) was loaded into a quartz tube reactor (internal diameter = 4 mm). The catalyst was pretreated in nitrogen at 400°C. Simulated gasoline reformate was used for the activity test of the catalyst. The composition of the simulated reformate was 36 wt% H2, 17 wt% CO2, 28 wt% N2, 17 wt% H2O, 1 wt% CO, and air was added additionally as the oxidant. The total flow rate was maintained at 100 ml/min. The test was performed over the temperature range of 120 280°C at various flow rates of inlet air. 

Four mmoles of malononitrile and benzaldehyde were introduced in a batch stirred tank reactor at 323 K with toluene as solvent (30 ml). Then 0.05 g of aluminophosphate oxynitride was added. Samples were analysed by gas chromatography (Intersmat Delsi DI200) using a capillary column (CPSilSCB-25 m). Care was taken to avoid mass or heat transfer limitations. Before the reaction no specific catalyst pretreatment was done. 

The same samples, after a pretreatment in flowing oxygen (10%) at 625 K, were used as catalysts for the oxidative dehydrogenation of ethanol and methanol in the same reactor. The reaction mixture consisted of O2 (3 or 5%), methanol vapor (3%) or ethanol vapor (5%) and He (balance), all delivered by Tylan mass flow controllers or vaporizer flow controllers. Products were analyzed by gas chromatography. The catalysts exhibited no induction period and their activities were stable over many days and over repeated temperature cycles. 

In the feed pretreatment section oil and water are removed from the recovered or converted CCI2F2. The reactor type will be a multi-tubular fixed bed reactor because of the exothermic reaction (standard heat of reaction -150 kJ/mol). After the reactor the acids are selectively removed and collected as products of the reaction. In the light removal section the CFCs are condensed and the excess hydrogen is separated and recycled. The product CH2F2 is separated from the waste such as other CFCs produced and unconverted CCI2F2. The waste will be catalytically converted or incinerated. A preliminary process design has shown that such a CFC-destruction process would be both technically and economically feasible. 

For this purpose we studied a temperature-programmed interaction of CH with a-oxygen. Experiments were carried out in a static setup with FeZSM-5 zeolite catalyst containing 0.80 wt % Fe203. The setup was equipped with an on-line mass-spectrometer and a microreactor which can be easily isolated from the rest part of the reaction volume. The sample pretreatment procedure was as follows. After heating in dioxygen at 823 K FeZSM-5 cooled down to 523 K. At this temperature, N2O decomposition was performed at 108 Pa to provide the a-oxygen deposition on the surface. After evacuation, the reactor was cooled down to the room temperature, and CH4 was fed into the reaction volume at 108 Pa. 

Alternatively, data points can be collected in the decreasing pressure mode . This procedure is usually applied for the quantification of activated adsorption processes (Reuel and Bartholomew, 1984), such as the adsorption of H2. After the pretreatment of the sample (usually after reduction or reaction, and evacuation for a certain period to remove all the adsorbed surface species) the temperature is lowered to the temperature of measurement. First, a known amount of adsorbate gas is added to the reactor. Subsequently, the pressure in the catalyst compartment is lowered stepwise by expansion of the gas into the repeatedly evacuated reference volume. The adsorbed amount of gas can be calculated for each step. From this procedure, the monolayer capacity of the catalyst can be evaluated. 

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