Processing, thermoplastics elasticity

When processing thermoplastic materials, material properties not only dictate drying and processing conditions, viscosity, orientation, and shrinkage, but also the processing techniques and equipment that can be used. The next section reviews material properties with an emphasis on processing temperatures, particle properties, melt viscosity and elasticity, and orientation, relaxation, crystallization, and shrinkage. 

The component with the lower viscosity tends to encapsulate the more viscous (or more elastic) component (207) during mixing, because this reduces the rate of energy dissipation. Thus the viscosities may be used to offset the effect of the proportions of the components to control which phase is continuous (2,209). Frequently, there is an intermediate situation where a cocontinuous or interpenetrating network of phases can be generated by careflil control of composition, microrheology, and processing conditions. Rubbery thermoplastic blends have been produced by this route (212). 

Blends of isobutylene polymers with thermoplastic resins are used for toughening these compounds. High density polyethylene and isotactic polypropylene are often modified with 5 to 30 wt % polyisobutylene. At higher elastomer concentration the blends of butyl-type polymers with polyolefins become more mbbery in nature, and these compositions are used as thermoplastic elastomers (98). In some cases, a halobutyl phase is cross-linked as it is dispersed in the polyolefin to produce a highly elastic compound that is processible in thermoplastic mol ding equipment (99) (see Elastomers, synthetic-thermoplastic). ... 

Thermoplastic polyurethane (TPU) is a type of synthetic polymer that has properties between the characteristics of plastics and rubber. It belongs to the thermoplastic elastomer group. The typical procedure of vulcanization in rubber processing generally is not needed for TPU instead, the processing procedure for normal plastics is used. With a similar hardness to other elastomers, TPU has better elasticity, resistance to oil, and resistance to impact at low temperatures. TPU is a rapidly developing polymeric material. 

The mechanism of droplet deformation can be briefly summarized as follows. The factors affecting the droplet deformation are the viscosity ratio, shear stress, interfacial tension, and droplet particle size. Although elasticity takes an important role for general thermoplastics droplet deformation behavior, it is not known yet how it affects the deformation of TLCP droplet and its relationship with the processing condition. Some of... 

When an engineering plastic is used with the structural foam process, the material produced exhibits behavior that is easily predictable over a large range of temperatures. Its stress-strain curve shows a significantly linearly elastic region like other Hookean materials, up to its proportional limit. However, since thermoplastics are viscoelastic in nature, their properties are dependent on time, temperature, and the strain rate. The ratio of stress and strain is linear at low strain levels of 1 to 2%, and standard elastic design... 

Lower-density E-plastomers have found alternate use in cast film processes to make elastic film laminates with good breathability which contain laminates of liquid impermeable extensible polymeric films with extensible-thermoplastic-polymer-fiber nonwovens and nonwoven webs of polyethylene-elastomer fibers as the intermediate layers. The development relates to a breathable film including an E-plastomer and filler that contributes to pore formation after fabrication and distension of the film. The method and extent of distension is designed to produce a breathable film by stretching the film to form micropores by separation of the film of the E-plastomer from the particulate solids. This film is useful for manufacture of absorbent personal-care articles, such as disposable diapers and sanitary napkins and medical garments. In detail, these constructions comprise a liquid impermeable extensible film comprising polyolefins. The outer layer contains extensible-thermoplastic-polymer-fiber nonwovens, and an elastic intermediate layer contains nonwoven webs of fiber E-plastomers. The intermediate layer is bonded to the film layer and the outer... 

P-plastomers provide a unique combination of ease of processing, such that conventional thermoplastic-processing routines and arid equipment can be adapted to this polymer as weU as for a final fabricated product that is elastic. This combination of properties leads to the easy fabrication of elastic materials such as fibers and films, which traditionally have only been made inelastic by the use of thermoplastics. This advance opens the pathway to the introduction of desirable elastic properties to a host of fabrication processes very different from either the conventional rubber-processing equipment or the conventional rubber products, such as tires. P-plastomers and their fabricated products are not only soft, but also elastic. 

Styrene-butadiene-styrene (SBS) block copolymers are adequate raw materials to produce thermoplastic mbbers (TRs). SBS contains butadiene—soft and elastic—and styrene— hard and tough—domains. Because the styrene domains act as cross-links, vulcanization is not necessary to provide dimensional stability. TRs generally contain polystyrene (to impart hardness), plasticizers, fillers, and antioxidants processing oils can also be added. Due to their nature, TR soles show low surface energy, and to reach proper adhesion a surface modification is always needed. 

Thermoplastic elastomers are materials which exhibit elastomeric behaviour at room temperature, but which can be processed as thermoplastics. Before one can understand the performance of these materials an understanding of how they can give their unique properties of elasticity and thermoplasticity is required this is best done by considering the styrene-butadiene-styrene (SBS) thermoplastic elastomers. 

Between thermoplastics, characterized by easy processing but low elasticity, and elastomers, with their outstanding elastic properties but with more-complex processing (see Figure 4.131(a), relatively new materials appeared in the 1960s the thermoplastic elastomers or TPEs. 

Example 5-23) and of ABS-polymers (made from acrylonitrile, butadiene, and styrene), whereby grafting occurs in situ at the beginning of the polymerization process. The formed graft copolymers act in two ways As emulsifiers during the polymerization process and, secondly, in the solid end product as compatibilizer between the thermoplastic hard phase and the rubber-elastic dipersed phase (already in concentrations below 3%). 

Unlike simple mixtures of polystyrene and polybutadiene such blends can be thermoplastically processed without phase separation ( splicing ) Furthermore, they can to a certain extent withstand mechanical impact without disintegration. This is because the above-mentioned graft polymers function also as compatibilizer at the borderline of the hard phase and the rubber-elastic dispersed phase (already at concentrations below 3%). 

---