Process productivity, improving

It is probably fair to say that UV/EB has been tried in virtually every conceivable coating and adhesive application. Research remains very active in all those areas as commercialization is pursued or process/ product improvements sought. Continued development of new materials and equipment to support these efforts will ensure UV/EB growth. 

Liquid products must undergo hydrogen processing before joining equivalent crude oil fractions and continuing the normal process property improvement steps. 

Therefore, it is important for judging the performance and the safety of the product to understand the size of the defect and the position by the ultrasonic method quantitatively. And, the reliability of the product improves further by feeding back this ultrasonic wave information to the manufacturing process. 

On the other hand, the reliability of the product improves, too, if each state of the plasticity deformation, the creep deformation, and the diffusion joint in the solid phase diffusion bonding as the bonding process, is accurately understood, and the bonding process is controlled properly. 

And, the reliability of the product improves further by feeding back accurate ultrasonic wave information obtained here to the manufacturing process. 

In cases of all but intravenous adininistration, dosage forms must make the active moiety available for absorption, ie, for dmg release. This influences the bioavailabiUty and the dmg s pharmacokinetic profile. Ideally the dmg is made available to the blood for distribution and elimination at a rate equal to those processes. Through technological developments dmg product design can achieve release, absorption, and elimination rates resulting in durations of activity of 8—12 hours, ie, prolonged action/controlled release dmg products (21,22). Such products improve the compliance rate of dmg usage by patients. 

J. T. Staley, R. J. Rioja, R. K. Wyss, andj. Liu, Processing to Improve High Strength Mluminum Mlloy Products, 9th Int. Conf. on Production Research, Cincinnati, Ohio, 1987. 

Seven of the tools of quahty have been summarized (43). The first tool is a flow chart, used to help understand the organizational flow of a procedure or process. A flow chart should be constmcted with the fiiU participation of the people who do the work. Its principal benefit is to enable teams, such as problem-solving or productivity improvement teams, to reach a common vision of the work flow. Its use enables the improvement effort to begin with this common understanding. Figure 3 contains an example for manufacture of a polymeric material. 

Do we have a quaUty process for rapid product development and market penetration Do we have a stream of product improvements Are we develop-ing common platforms for families of products (37) Are we developing improved processes concurrently with our new products How do we maintain our manufacturing processes at world-class levels (Fig. 5) (38) ... 

Initially, all of the SBR polymer known as GR-S produced during World War II was by the batch process. Later, it was thought that a higher volume of polymer would be needed for the war effort. The answer was found in switching from batchwise to continuous production. This was demonstrated in 1944 at the Houston, Texas, synthetic mbber plant operated by The Goodyear Tire Rubber Company. One line, consisting of 12 reactors, was lined up in a continuous mode, producing GR-S that was mote consistent than the batch-produced polymer (25). In addition to increased productivity, improved operation of the recovery of monomers resulted because of increased (20%) reactor capacity as well as consistent operation instead of up and down, as by batchwise polymerisation. 

Many companies provide support for both their research personnel and technical service personnel to participate in these types of activities. Even a pohcy of one conference per person per year, if appHed correctiy, provides a great deal of value to the individual and to the organization. The returns on this investment iaclude intangibles such as additional technical contacts and enhancement of the technical reputation of the company, as well as tangibles such as personnel possessing the latest information in their fields of endeavor, allowing them to better address customer concerns and needs, and developing ideas for process and product improvements. 

Methods have been developed for improving batch process productivity in the manufacture of styrene-butadiene latex by the continuous addition of reactants so the reaction occurs as the reactor is being filled. These are not continuous processes even though the reactants are added continuously during most of a batch cycle. The net result is that reactants can be added almost as fast as heat can be removed. There is relatively little hazardous material in the reactor at any time because the reactants, which are flammable or combustible, are converted to non-hazardous and non-volatile polymer very quickly. 

In-Process Product Parameters 1- Establish Relationships With In-Process Product Parameters or Process Parameters Identify/Document Entire Process Flow - Establish Goals For End Product Parameter Improvement... 

But numerous papers published during rece t decades showed that hydrogen can be a very useful alloying element for production of new materials (such as hydrogen accumulators, neutron absorbers, etc.) or new technologies for alloy processing with improved treatment parameters as well as with the improved final properties of the alloys. ... 

To understand lean production it is important to distinguish between improving processes and improving operations ... 

At present, the most promising fillers are those with 1/d P 1, i.e. fibers and flaky fillers that make it possible to reduce filler concentration in a composite and, thus, facilitate the processing and improve physical-mechanical properties [17]. Besides cut carbon fibers, carbon fibers coated with a layer of Ni that have higher conductivity have been developed (American cyanamid) [14]. Glass fibers with a layer of aluminium (MB Associates, Lundy Electronics) [16] are in production. 

Improve Catalyst Life and Steadiness. Regeneration or replacement of a catalyst is expensive both in direct cost and in lost production represented by the down time. Lowering the rate of deactivation of the catalyst whether by fouling, by sintering, or any other irreversible process will improve the economics of a process. 

Also, the CL aqueous solution may be hydrogenated at 60°C in the presence of 20% sodium hydroxide and 50% palladium absorbed on carbon to provide caprolactam of very high purity after distillation. Treatment with an ion exchange resin before or after the oxidation or hydrogenation process also improves the quality of the CL obtained after distillation. CL has also been purified by treatment with alkali and formaldehyde followed by fractional distillation to remove aromatic amines and other products. 

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