Polystyrene toughness

High-impact polystyrene Toughness, opacity Home test kits, diagnostic equipment, housing... 

Styrene—acrylonitrile (SAN) copolymers [9003-54-7] have superior properties to polystyrene in the areas of toughness, rigidity, and chemical and thermal resistance (2), and, consequendy, many commercial appHcations for them have developed. These optically clear materials containing between 15 and 35% AN can be readily processed by extmsion and injection mol ding, but they lack real impact resistance. 

Miscellaneous Applications. CeUular plastics have been used for display and novelty pieces from their eady development. Polystyrene foam combines ease of fabrication with lightweight, attractive appearance, and low cost to make it a favorite in these uses. PhenoHc foam has its principal use in doral displays. Its abiHty to hold large amounts of water for extended periods is used to preserve cut dowers. CeUular poly(vinyl chloride) is used in toys and athletic goods, where its toughness and ease of fabrication into intricate shapes have been valuable. 

The mechanical properties of LDPE fall somewhere between rigid polymers such as polystyrene and limp or soft polymers such as polyvinyls. LDPE exhibits good toughness and pHabiUty over a moderately wide temperature range. It is a viscoelastic material that displays non-Newtonian flow behavior, and the polymer is ductile at temperatures well below 0°C. Table 1 fists typical properties. 

The valuable characteristics of polyblends, two-phase mixtures of polymers in different states of aggregation, were also discussed in the previous chapter. This technique has been widely used to improve the toughness of rigid amorphous polymers such as PVC, polystyrene, and styrene-acrylonitrile copolymers. 

As with other rigid amorphous thermoplastic polymers such as PVC and polystyrene (see the next chapter) poly(methyl methacrylate) is somewhat brittle and, as with PVC and polystrene, efforts have been made to improve the toughness by molecular modification. Two main approaches have been used, both of which have achieved a measure of success. They are copolymerisation of methyl methacrylate with a second monomer and the blending of poly(methyl methacrylate) with a rubber. The latter approach may also involve some graft copolymerisation. 

Following the success in blending rubbery materials into polystyrene, styrene-acrylonitrile and PVC materials to produce tough thermoplastics the concept has been used to produce high-impact PMMA-type moulding compounds. These are two-phase materials in which the glassy phase consists of poly(methyl methacrylate) and the rubbery phase an acrylate polymer, usually poly(butyl acrylate Commercial materials of the type include Diakon MX (ICI), Oroglas... 

The rubber and the polystyrene should not be compatible. If they are there will be molecular mixing and no improvement in toughness. 

In effect this means that, to achieve reasonable toughness, semicompatible rubbers should be used. Semicompatibility may be achieved (a) by selecting mixtures of slightly different solubility parameter from the polystyrene, (b) by... 

Tough transparent sheet may be produced by blending standard polystyrene with block copolymer in an extruder in the ratios 80 20 to 20 80, depending on the application of the products subsequently thermoformed from the sheet. For example, sheet for thermoforming an egg tray will not require the same level of impact strength as that required for jam jars. 

Many other copolymers are mentioned in the literature and some of these have reached commercial status in the plastics or some related industry. The reason for the activity usually lies in the hope of finding a polymer which is of low cost, water white and rigid but which has a greater heat resistance and toughness than polystyrene. This hope has yet to be fulfilled. 

Because of their toughness and good appearance ABS polymers have become regarded as a de luxe form of polystyrene, their biggest drawbacks being their limited weathering resistance and relatively high cost. It is one of the few major polymers where there is different pattern of use in North America compared with Europe. 

The nylons have found steadily increasing application as plastics materials for speciality purposes where their toughness, rigidity, abrasion resistance, good hydrocarbon resistance and reasonable heat resistance are important. Because of their high cost they have not become general purpose materials such as polyethylene and polystyrene, which are about a third of the price of the nylons. 

The most important of the esters is cellulose acetate. This material has been extensively used in the manufacture of films, moulding and extrusion compounds, fibres and lacquers. As with all the other cellulose polymers it has, however, become of small importance to the plastics industry compared with the polyolefins, PVC and polystyrene. In spite of their higher cost cellulose acetate-butyrate and cellulose propionate appear to have retained their smaller market because of their excellent appearance and toughness. 

The main results of this miero-mechanical model in the quasi-static regime have been compared with experimental results obtained by placing polystyrene (PS)-polyvinyl pyridine (PVP) diblock copolymers with a short PVP block between PS and PVP homopolymers. The fracture toughness was found to increase linearly with E from that of the bare PS/PVP interface, while the slope of the line increased with the degree of polymerization of the block being pulled out. If the data for the different copolymers were plotted as AG vs. (where... 

The toughness of interfaces between immiscible amorphous polymers without any coupling agent has been the subject of a number of recent studies [15-18]. The width of a polymer/polymer interface is known to be controlled by the Flory-Huggins interaction parameter x between the two polymers. The value of x between a random copolymer and a homopolymer can be adjusted by changing the copolymer composition, so the main experimental protocol has been to measure the interface toughness between a copolymer and a homopolymer as a function of copolymer composition. In addition, the interface width has been measured by neutron reflection. Four different experimental systems have been used, all containing styrene. Schnell et al. studied PS joined to random copolymers of styrene with bromostyrene and styrene with paramethyl styrene [17,18]. Benkoski et al. joined polystyrene to a random copolymer of styrene with vinyl pyridine (PS/PS-r-PVP) [16], whilst Brown joined PMMA to a random copolymer of styrene with methacrylate (PMMA/PS-r-PMMA) [15]. The results of the latter study are shown in Fig. 9. 

Polystyrene (PS). Polystyrene is available in a range of grades which generally vary in impact strength from brittle to very tough. The non-pigmented... 

This diagram also helps to illustrate why the inherent fracture toughness of a material is not the whole story in relation to brittle fracture. For example. Table 2.2 shows that polystyrene, which is known to be a brittle material, has a K value of about 1 MN However, LDPE which has a very high... 

Many other polymers compete with cellophane such as polyethylene which is extruded as a tough film or in greater thickness as a nonbreakable bottles. Vinyl products used in films are polystyrene, polyesters, and nylon. A chemical derivative from nature rubber, chlorinated rubber, gives films of extraordinary stretch ability. 

In nonrigid ionomers, such as elastomers in which the Tg is situated below ambient temperature, even greater changes can be produced in tensile properties by increase of ion content. As one example, it has been found that in K-salts of a block copolymer, based on butyl acrylate and sulfonated polystyrene, both the tensile strength and the toughness show a dramatic increase as the ion content is raised to about 6 mol% [10]. Also, in Zn-salts of a butyl acrylate/acrylic acid polymer, the tensile strength as a function of the acrylic acid content was observed to rise from a low value of about 3 MPa for the acid copolymer to a maximum value of about 15 MPa for the ionomer having acrylic acid content of 5 wt% [II]. Other examples of the influence of ion content on mechanical properties of ionomers are cited in a recent review article [7],... 

Anionic polymerization of pivalolactone with the polystyrene anion produced only homopolymer mixtures, but the polystyrene carboxylate anion was able to give a block copolymer336. The block efficiency depends on catalyst ratio and conversion because the initiation step is slow compared with propagation337. Tough and elastic films were obtained by graft copolymerization or block copolymerization of pivalolactone onto elastomers containing tetrabutylammonium carboxylate groups338,339. ... 

Styrene-butadiene-styrene (SBS) block copolymers are adequate raw materials to produce thermoplastic mbbers (TRs). SBS contains butadiene—soft and elastic—and styrene— hard and tough—domains. Because the styrene domains act as cross-links, vulcanization is not necessary to provide dimensional stability. TRs generally contain polystyrene (to impart hardness), plasticizers, fillers, and antioxidants processing oils can also be added. Due to their nature, TR soles show low surface energy, and to reach proper adhesion a surface modification is always needed. 

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