Polymerization controlled encapsulation

The main purpose of pesticide formulation is to manufacture a product that has optimum biological efficiency, is convenient to use, and minimizes environmental impacts. The active ingredients are mixed with solvents, adjuvants (boosters), and fillers as necessary to achieve the desired formulation. The types of formulations include wettable powders, soluble concentrates, emulsion concentrates, oil-in-water emulsions, suspension concentrates, suspoemulsions, water-dispersible granules, dry granules, and controlled release, in which the active ingredient is released into the environment from a polymeric carrier, binder, absorbent, or encapsulant at a slow and effective rate. The formulation steps may generate air emissions, liquid effluents, and solid wastes. 

Control of the particle size while retaining precise control over the release rate is enabled by compartmentalization of the sol-gel solution into droplets of definite size. This can be achieved by emulsification of the sol-gel solution by mixing it with a solution composed of a surfactant and a non-polar solvent (Figure 2.13). When an active molecule is located in the aqueous droplet of a W/O emulsion, encapsulation occurs as the silicon precursors polymerize to build an oxide cage around the active species. By changing the solvent-surfactant combination, the particle size can be varied from 10 nm to 100 pm as the size of the particles is controlled by the size of the emulsion droplet, which acts as a nano-reactor for the sol-gel reaction (Figure 2.13). 

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It is also possible to generate microcapsules through interfacial polymerization using only one monomer to form the shell. In this class of encapsulations, polymerization must be performed with a surface-active catalyst, a temperature increase, or some other surface chemistry. Herbert Scher of Zeneca Ag Products (formerly Stauffer Chemical Company) developed an excellent example of the latter class of shell formation (Scher 1981 Scher et al. 1998). He used monomers featuring isocyanate groups, like poly(methylene)-poly(phenylisocyanate) (PMPPI), where the isocyanate reacts with water to reveal a free primary amine. Dissolved in the oil-dispersed phase of an oil-in-water emulsion, this monomer contacts water only at the phase boundary. The primary amine can then react with isocyanates to form a polyurea shell. Scher used this technique to encapsulate pesticides, which in their free state would be too volatile or toxic, and to control the rate of pesticide release. 

Substrate entrapment, retainment, and ion permeabilities are important properties of polymerized SUVs. Indeed, substrates entrapped in polymerized SUVs display much lower leakage rates than those encapsulated in non-polymerized SUVs [158-160, 325, 326]. Selective polymerization allows a fine control of acid and base transport from the bulk solution to the vesicle interiors, or vice versa. These species permeate unpolymerized SUVs almost instantaneously. In partially polymerized SUVs, acid and base transfer occurs on the... 

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