Polyesters thermal

EkonoL [Carborundum] Polyester thermally stable polytiKr. 

The oxidation stability of poly( butylene isophthalate-co-terephthalate) copolyesters has been shown to decrease steadily with isophthalate unit content [26]. As expected, GC-MS analyses show that oxidation takes place mainly in the butylene units, through the same mechanism as before. Small-molecule products of a copolyester containing 25 mol% isophthalate included THF, butyrolactone, 3-buten-2-one, 2-propenal, and various other cyclised and carbonyl fragments, along with acetic acid. As has been observed for most polyesters, thermal and thermo-oxidative reactions occur simultaneously, and the lower stability of butylene-isophthalate units is most probably responsible for the lower overall stability of copolymers containing this structure, even under the oxidation conditions used. 

Olefin fiber is an important material for nonwovens (77). The geotextile market is stiU small, despite expectations that polypropylene is to be the principal fiber in such appHcations. Disposable nonwoven appHcations include hygienic coverstock, sanitary wipes, and medical roU goods. The two competing processes for the coverstock market are thermal-bonded carded staple and spunbond, both of which have displaced latex-bonded polyester because of improved strength, softness, and inertness. 

Standard polyester fibers contain no reactive dye sites. PET fibers are typically dyed by diffusiag dispersed dyestuffs iato the amorphous regions ia the fibers. Copolyesters from a variety of copolymeri2able glycol or diacid comonomers open the fiber stmcture to achieve deep dyeabiHty (7,28—30). This approach is useful when the attendant effects on the copolyester thermal or physical properties are not of concern (31,32). The addition of anionic sites to polyester usiag sodium dimethyl 5-sulfoisophthalate [3965-55-7] has been practiced to make fibers receptive to cationic dyes (33). Yams and fabrics made from mixtures of disperse and cationicaHy dyeable PET show a visual range from subde heather tones to striking contrasts (see Dyes, application and evaluation). 

The glass-transition temperature, T, of dry polyester is approximately 70°C and is slightly reduced ia water. The glass-transitioa temperatures of copolyesters are affected by both the amouat and chemical nature of the comonomer (32,47). Other thermal properties, including heat capacity and thermal conductivity, depend on the state of the polymer and are summarized ia Table 2. 

This dicarboxyhc ester is then copolycondensed with the other reactants in PET manufacture to produce a flame-retardant polyester [63745-01-7]. The advantage of this rather unusual phosphinate stmcture is its high thermal and hydrolytic stability. The fabric is probably used mainly for flirnishings in pubhc buildings in Japan. 

Synthetic Fiber and Plastics Industries. In the synthetic fibers and plastics industries, the substrate itself serves as the solvent, and the whitener is not appHed from solutions as in textiles. Table 6 Hsts the types of FWAs used in the synthetic fibers and plastic industries. In the case of synthetic fibers, such as polyamide and polyester produced by the melt-spinning process, FWAs can be added at the start or during the course of polymerization or polycondensation. However, FWAs can also be powdered onto the polymer chips prior to spinning. The above types of appHcation place severe thermal and chemical demands on FWAs. They must not interfere with the polymerization reaction and must remain stable under spinning conditions. 

Uses. Neopentyl glycol is used extensively as a chemical intermediate in the manufacture of polyester resins (see Alkyd resins), polyurethane polyols (see Urethane polymers), synthetic lubricants, polymeric plasticizers (qv), and other polymers. It imparts a combination of desirable properties to properly formulated esterification products, including low color, good weathering and chemical resistance, and improved thermal and hydrolytic stabiUty. 

Synthetic lubricants are made with neopentyl glycol in the base-stock polyester (24). Excellent thermal stabiHty and viscosity control are imparted to special high performance aviation lubricants by the inclusion of polyester thickening agents made from neopentyl glycol (25,26) (see LUBRICATION AND lubricants). Neopentyl glycol is also used to manufacture polymeric plasticizers that exhibit the improved thermal, hydrolytic, and uv stabiHty necessary for use in some exterior appHcations (27). 

A polyester backbone with two HFIP groups (12F aromatic polyester of 12F-APE) was derived by the polycondensation of the diacid chloride of 6FDCA with bisphenol AF or bisphenol A under phase-transfer conditions (120). These polymers show complete solubkity in THF, chloroform, ben2ene, DMAC, DMF, and NMP, and form clear, colorless, tough films the inherent viscosity in chloroform at 25°C is 0.8 dL/g. A thermal stabkity of 501°C (10% weight loss in N2) was observed. 

Carboxylic acid hydiazides are prepared from aqueous hydrazine and tfie carboxylic acid, ester, amide, anhydride, or halide. The reaction usually goes poody with the free acid. Esters are generally satisfactory. Acyl halides are particularly reactive, even at room temperature, and form the diacyl derivatives (22), which easily undergo thermal dehydration to 1,3,4-oxadiazoles (23). Diesters give dihydtazides (24) and polyesters such as polyacrylates yield a polyhydrazide (25). The chemistry of carboxyhc hydrazides has been reviewed (83,84). 

Examples of polymers which form anisotropic polymer melts iaclude petroleum pitches, polyesters, polyethers, polyphosphaziaes, a-poly- -xyljlene, and polysdoxanes. Synthesis goals iaclude the iacorporation of a Hquid crystal-like entity iato the maia chaia of the polymer to iacrease the strength and thermal stabiHty of the materials that are formed from the Hquid crystal precursor, the locking ia of Hquid crystalline properties of the fluid iato the soHd phase, and the production of extended chain polymers that are soluble ia organic solvents rather than sulfuric acid. 

Thermal spray processes can be used to give coatings of chromium carbide or nickel chromium for erosion resistance, copper nickel indium for fretting resistance, tungsten carbide cobalt for wear and abrasion resistance, and even aluminum siHcon polyester mixtures for abradabiHty. 

Thermosetting-encapsulation compounds, based on epoxy resins (qv) or, in some niche appHcations, organosiHcon polymers, are widely used to encase electronic devices. Polyurethanes, polyimides, and polyesters are used to encase modules and hybrids intended for use under low temperature, low humidity conditions. Modified polyimides have the advantages of thermal and moisture stabiHty, low coefficients of thermal expansion, and high material purity. Thermoplastics are rarely used for PEMs, because they are low in purity, requHe unacceptably high temperature and pressure processing conditions. 

Organic peroxides are used in the polymer industry as thermal sources of free radicals. They are used primarily to initiate the polymerisation and copolymerisation of vinyl and diene monomers, eg, ethylene, vinyl chloride, styrene, acryUc acid and esters, methacrylic acid and esters, vinyl acetate, acrylonitrile, and butadiene (see Initiators). They ate also used to cute or cross-link resins, eg, unsaturated polyester—styrene blends, thermoplastics such as polyethylene, elastomers such as ethylene—propylene copolymers and terpolymers and ethylene—vinyl acetate copolymer, and mbbets such as siUcone mbbet and styrene-butadiene mbbet. 

Carbon-Fiber Composites. Cured laminates of phenoHc resins and carbon-fiber reinforcement provide superior flammabiHty resistance and thermal resistance compared to unsaturated polyester and epoxy. Table 15 shows the dependence of flexural strength and modulus on phenoHc—carbon-fiber composites at 30—40% phenoHc resin (91). These composites also exhibit long-term elevated temperature stabiHty up to 230°C. 

Phosphoms compounds are effective flame retardants for oxygenated synthetic polymers such as polyurethanes and polyesters. Aryl phosphates and chloroalkyl phosphates are commonly used, although other compounds such as phosphonates are also effective. The phosphoms compounds can promote char formation, thereby inhibiting further ignition and providing an efficient thermal insulation to the underlying polymer. 

The relative effectiveness of nucleating agents in a polymer can be determined by measuring recrystallization exotherms of samples molded at different temperatures (105). The effect of catalyst concentration and filler content has been determined on unsaturated polyesters by using dynamic thermal techniques (124). Effects of formulation change on the heat of mbber vulcanization can be determined by dsc pressurized cells may be needed to reduce volatilization during the cure process (125). 

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