Polycarbonate tensile strength

Polycarbonates are an unusual and extremely useful class of polymers. The vast majority of polycarbonates are based on bisphenol A [80-05-7] (BPA) and sold under the trade names Lexan (GE), Makrolon (Bayer), CaUbre (Dow), and Panlite (Idemitsu). BPA polycarbonates [25037-45-0] having glass-transition temperatures in the range of 145—155°C, are widely regarded for optical clarity and exceptional impact resistance and ductiUty at room temperature and below. Other properties, such as modulus, dielectric strength, or tensile strength are comparable to other amorphous thermoplastics at similar temperatures below their respective glass-transition temperatures, T. Whereas below their Ts most amorphous polymers are stiff and britde, polycarbonates retain their ductiUty. 

The latter equation contains constants with well-known values and can therefore be used to predict the fracture stress of most polymers. For example, the bond dissociation energy Do, is about 80 kcal/mol for a C-C bond. For polystyrene, the modulus E 2 GPa, A. 4, p = 1.2 g/cm, = 18,000, and we obtain the fracture stress, o A1 MPa, which compares well with reported values. Polycarbonate, with similar modulus but a lower M. = 2,400 is expected to have a fracture stress of about 100 MPa. In general, letting E 1 GPa, p = 1.0 g/cm, and Do — 335 kJ/mol, the tensile strength is well approximated by... 

ABS has a specific gravity of 1.03 to 1.06 and a tensile strength in the range of 6 to 7.5 X 10 psi. These polymers are tough plastics with outstanding mechanical properties. A wide variety of ABS modifications are available with heat resistance comparable to or better than polysulfones and polycarbonates (noted later in this section). Another outstanding property of ABS is its ability to be alloyed with other thermoplastics for improved properties. For example, ABS is alloyed with rigid PVC for a product with better flame resistance. 

Whereas the tensile strength was not a sensitive function of the monomer structure, the tensile modulus (Young s Modulus) was clearly related to the monomer structure. This is expected since the tensile modulus is a measure of the polymer s resistance to deformation and is related to the "stiffness" of a polymeric material. The highest tensile modulus (22,000 kg/cm2,2.2 GPa) was measured for poly(BPA iminocarbonate). Replacement of BPA by Dat-Tyr-Hex reduced the tensile modulus significantly. This observation can possibly be attributed to the presence of the long hexyl ester pendent chain in Dat-Tyr-Hex. Generally, the polyiminocarbonates were somewhat "stiffer" than the corresponding polycarbonates. Thus, the tensile moduli of poly(Dat-Tyr-Hex iminocarbonate) and poly(Dat-Tyr-Hex carbonate) were 16,300 kg/cm2 (1.6 GPa) and 13,900 kg/cm2 (1.3 GPa) respectively. 

For a glass fibre reinforced polycarbonate with an engineering tensile strength of 80 MPa, the creep strengths for failure after 1 h are ... 

In general, substitution of polar atoms and polar groups for nonpolar or less polar moieties results in an increase in the Tg and such mechanical properties as yield stress and modulus. Thus condensation polymers such as nylons, polycarbonate (PC), and polyesters are typically higher-melting and exhibit higher Tg s, tensile strength and associated properties, but typically lower impact strengths and associated properties which require some flexibility (Table 5.3). 

Sears and Darby (7), in an extensive investigation of the plasticization of bisphenol A polycarbonate, reported that the tensile strength and modulus were increased somewhat and the elongation decreased when some plasticizers were present in relatively small amounts. According to a curve which showed the effect of one of these (iV-ethyl-0//>-toIuenesulfonamide) on film tensile properties, the maximum tensile strength and modulus occurred at an additive concentration... 

Whereas Sears and Darby (7) found many types of compounds which would plasticize bisphenol A polycarbonate when the plasticizer concentration was 25 to 30%, the norbornane-tvpe polycarbonates could be plasticized only with larger amounts of plasticizer. When present in concentrations of 20 to 30%, conventional plasticizers acted as diluents—that is, the tensile modulus and tensile strength were depressed, as occurs with plasticizers, but the elongation was not appreciably increased. The antiplasticizers also acted similarly and became diluents after their peak antiplasticizing action was reached. 

Mechanical Properties. The room temperature modulus and tensile strength are similar to those of other amorphous thermoplastics, but the impact strength and ductility are unusually high. Whereas most amorphous polymers arc glass-like and brittle below their glass-transition temperatures, polycarbonate remains ductile to about — 10°C. The stress-strain curve for polycarbonate typical of ductile materials, places it in an ideal position for use as a metal replacement. Weight savings as a metal replacement are substantial, because polycarbonate is only 44% as dense as aluminum and one-sixth as dense as steel. 

Test methods used to determine the uniformity of substrates are numerous and vary with the type of material. They are generally the same tests used to characterize the material or to determine its fundamental physical properties. Tests that are commonly employed are hardness, tensile strength, modulus, and surface characteristics such as roughness or contact angle with a standard liquid. Often a test similar to the nonvolatile test mentioned above is used to determine if there are any compounds in the substrate that are capable of out-gassing on exposure to elevated temperatures. Moisture content of certain hydroscopic polymers, such as nylon and polycarbonate, is also known to affect adhesion. 

The expansion coefficient is also similar to that of polycarbonate, and the same is true for the torsional modulus vs. temperature as shown in Figure 2. Trogamid T has a good tensile strength (ca. 500 kg.) even at temperatures as high as 100 °C. 

Percent rentention of tensile strength after 24 h exposure at 200°F 2Polyphenylene sulfide Polycarbonate 4Polysulfone... 

Results of some of these short-term tests are shown in Table II. A comparison is given between PPS and five other plastics nylon (Zytel 101), polycarbonate (Lexan 141), polysulfone (Bakelite Polysulfone), polyphenylene oxide (Noryl), and polyetherimide (Ultem 2300). The data presented are based upon retention of tensile strength for all plastics except the Ultem 2300, which is based upon retention of flexural strength. Unsuccessful attempts were made to injection mold ASTM Type IV tensile bars out of the Ultem compound, but flexural strength bars could be made. Experience has shown that chemical resistance tests monitored by flexural strength retention are comparable to those monitored by retention of tensile strength. 

The mechanical properties of the polyimide films (the sample size 10-mm length, 10-mm width) were examined at room temperature using a specially made machine with a constant drawing rate of 1 mm min"1. A profile of elongation vs. load for PI(BHDA+BBH) film is shown in Figure 4. The polyimide film possessed a tensile modulus of 2.1 GPa and a tensile strength of 52 MPa, and these values can compete in terms of strength with those of a commercial polycarbonate (PC).[8] The authors believe that this is the first example of a fully alicyclic polyimide for which the mechanical property was evaluated. 

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