Ozone manufacture

Ozone is a pungent pollutant. It causes eye irritation and at high levels can be lethal. Plant life suffers when exposed to even relatively low concentrations of ozone, and it causes rubber to harden and turn brittle. To protect tires from ozone, manufacturers have incorporated paraffin wax, which reacts preferentially with the ozone, sparing the rubber. As we ll see in Section 17-4, ozone is also formed by natural processes in Earth s stratosphere, where it filters out as much as 95 percent of the sun s ultraviolet rays. So, at Earth s surface, ozone is a harmful pollutant, while 25 kilometers straight up it serves as a sunscreen and is vital for the good health of all living organisms. 

In addition to the two largest electrolytic industries, chlor-alkah and aluminum extraction, carbon anodes have been used for the manufacture of other inorganic products. These include fluorine and ozone manufacture, two chemistries requiring the anode to operate at extreme positive potentials. In organic electrosynthesis, carbons have been used as both anodes and cathodes. 

Ground-level ozone, thus ozone in the air up to a level of about 1000 m, is formed from nitrogen oxides, and leakage from industrial equipment for ozone manufacturing. It may also have its origin in the electrical discharges that occur during thunderstorms. 

Production of hydrogen fluoride from reaction of Cap2 with sulfuric acid is the largest user of fluorspar and accounts for approximately 60—65% of total U.S. consumption. The principal uses of hydrogen fluoride are ia the manufacture of aluminum fluoride and synthetic cryoHte for the Hall aluminum process and fluoropolymers and chlorofluorocarbons that are used as refrigerants, solvents, aerosols (qv), and ia plastics. Because of the concern that chlorofluorocarbons cause upper atmosphere ozone depletion, these compounds are being replaced by hydrochlorofluorocarbons and hydrofluorocarbons. 

Phenols. The first stable ozone oxidation product of phenol in water is ds ds-raucomc acid, which requires - 2 mol O /mol phenol. In practice, larger dosage levels of ozone are required because other ozone-reactive substances are present in most wastes. Ozone oxidation of phenoHc effluents is employed in paper mills, coke mills, oil refineries, and thermoplastic resin manufacture, producing effluents that are safe to freshwater biota (122,123) (see Lignin Pulp). 

Cyanide Wastes. Ozone is employed as a selective oxidant in laboratory-scale synthesis (7) and in commercial-scale production of specialty organic chemicals and intermediates such as fragrances, perfumes (qv), flavors, antibiotics (qv), hormones (qv), and vitamins (qv). In Japan, several metric tons per day (t/d) of piperonal [120-57-0] (3,4-methylenedioxybenzaldehyde) is manufactured in 87% yield via ozonolysis and reduction of isosafrole [93-16-3], Piperonal (or heHotropine [120-57-0]) has a pleasant odor and is used in perfumery. Oleic acid [112-80-1/, CH3(CH2 )7CH—CH(CH2 ). C02H, from tall oil (qv) is ozonated on a t/d scale to produce pelargonic, GgH2yG02H, and azelaic, H02G(GH2)yG02H, acids. Oleic acid also is ozonated in Japan... 

The EPA is reviewing and revising the Air QuaUty and Other Photochemical Oxidants (Criteria Document) and reevaluating the national ambient air quahty standards (158). The EPA is also proposing that manufacturers (>10,000 lb 03/yr) and users (>25,000 lb 03/yr) submit data annually to the EPA on estimated ozone releases (159). 

Cleavage of an alkenoic acid can be carried out with permanganate, a permanganate—periodate mixture, periodate or with nitric acid, dichromate, ozone, or, if the unsaturation is first converted to a dihydroxy compound, lead tetraacetate (71,73). Oxidative ozonolysis is a process for the manufacture of azelaic acid [123-99-9] and pelargonic acid (74). 

Efforts to raise the alpha-selectivity have been made. Thus nitration of anthraquinone using nitrogen dioxide and ozone has been reported (17). l-Amino-4-bromoanthraquinone-2-sulfonic acid (bromamine acid) [116-81 -4] (8) is the most important intermediate for manufacturing reactive and acid dyes. Bromamine acid is manufactured from l-aminoanthraquinone-2-sulfonic acid [83-62-5] (19) by bromination in aqueous medium (18—20), or in concentrated sulfuric acid (21). l-Aminoanthraquinone-2-sulfonic acid is prepared from l-aminoanthraquinone by sulfonation in an inert, high boiling point organic solvent (22), or in oleum with sodium sulfate (23). 

The first use for butyl mbber was ia inner tubes, the air-retention characteristics of which contributed significantly to the safety and convenience of tires. Good weathefing, ozone resistance, and oxidative stabiUty have led to appHcations ia mechanical goods and elastomeric sheeting. Automobile tires were manufactured for a brief period from butyl mbber, but poor abrasion resistance restricted this development at the time. 

Ozone Layer was signed, which set a timetable for phasing out the production and use of CFCs, including halons. The date for phaseout of the manufacture of halons according to the latest Copenhagen Meeting was January 1, 1994 (UNEP, Montreal Protocol on Substances that Deplete the Ozone Layer—Final Act 1987, 1987). 

A leader in the refrigerants industry, we manufacture and supply customers with economical chlorofluorocarbon (CFC) replacements and non-ozone depleting hydrofluorocarbon (HFC) refrigerants for automotive, home, commercial and transportation uses. In the Americas and Asia, you can find these products under the Genetron name and in Europe and the Middle East under Honeywell Refrigerants. 

The other global environmental problem, stratospheric ozone depletion, was less controversial and more imminent. The U.S. Senate Committee Report supporting the Clean Air Act Amendments of 1990 states, Destruction of the ozone layer is caused primarily by the release into the atmosphere of chlorofluorocarbons (CFCs) and similar manufactured substances—persistent chemicals that rise into the stratosphere where they catalyze the destruction of stratospheric ozone. A decrease in stratospheric ozone will allow more ultraviolet (UV) radiation to reach Earth, resulting in increased rates of disease in humans, including increased incidence of skin cancer, cataracts, and, potentially, suppression of the immune system. Increased UV radiation has also been shown to damage crops and marine resources."... 

SOLVENTS Liquids that dissolve other substances. Chemical solvents are used widely in industry e.g. by pharmaceutical makers to extract active substances by electronics manufacturers to wash circuit boards by paint makers to aid drying. Solvents can cause air and water pollution and some can be responsible for ozone depletion. 

There now exist alternatives or sufficient quantities of controlled substances for almost all applications of ozone-depleting solvents. Exceptions have been noted for certain laboratory and analytical uses and for manufacture of space shuttle rocket motors. HCFCs have not been adopted on a large scale as alternatives to CFC solvents. In the near term, however, they may be needed as the conventional substances in some limited and unique applications. HCFC-141b is not a good replacement for methyl chloroform (1,1,1 -trichloroethane) because its ODP is three times higher. Alternatives for specific uses of ozone-depleting solvents are briefly described below. 

Electrical power supply units vary considerably among manufacturers. Power consumption and ozone-generation capacity are proportional to both voltage and frequency. There are two methods to control the output of an ozone generator vary voltage or vary frequency. Three common electrical power supply configurations are used in commercial equipment ... 

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