Oxidation resistance base alloys

Various TisAl-based alloys have been developed with niobium as a major alloying element and further components for obtaining an optimised balance of strength, formability, toughness, and oxidation resistance. The alloys are two-phase or three-phase. Current TIbAI-based alloys with engineering significance are listed in Table 3.1-23. 

For oxidation resistance the alloys rely on the formation of protective chromia-based surface scales however, mostly additional oxide phases, e.g. of the spinel type, are present in the surface scales. Depending on the exact alloy composition, e.g. depending on creep and oxidation resistance of the specific material, these alloys are commonly used in the temperature range 700-... 

Based on these experimental data, setting an oxide scale around 1 pm after 10 kh operation for an alloy with a parabolic oxidation rate constant around 10 g cm " s requires coated alloys for temperature above 750 °C. There are a few alloy candidates fulfilling all requirements to operate the cell at temperature below 700 °C, but it is anticipated that continuous progress in material design will enable to improve oxidation resistance of alloys. 

It is used in certain nickel-based alloys, such as the "Hastelloys(R)" which are heat-resistant and corrosion-resistant to chemical solutions. Molybdenum oxidizes at elevated temperatures. The metal has found recent application as electrodes for electrically heated glass furnaces and foreheaths. The metal is also used in nuclear energy applications and for missile and aircraft parts. Molybdenum is valuable as a catalyst in the refining of petroleum. It has found applications as a filament material in electronic and electrical applications. Molybdenum is an... 

High Temperature Properties. There are marked differences in the abihty of PGMs to resist high temperature oxidation. Many technological appHcations, particularly in the form of platinum-based alloys, arise from the resistance of platinum, rhodium, and iridium to oxidation at high temperatures. Osmium and mthenium are not used in oxidation-resistant appHcations owing to the formation of volatile oxides. High temperature oxidation behavior is summarized in Table 4. 

Nonferrous alloys account for only about 2 wt % of the total chromium used ia the United States. Nonetheless, some of these appHcations are unique and constitute a vital role for chromium. Eor example, ia high temperature materials, chromium ia amounts of 15—30 wt % confers corrosion and oxidation resistance on the nickel-base and cobalt-base superaHoys used ia jet engines the familiar electrical resistance heating elements are made of Ni-Cr alloy and a variety of Ee-Ni and Ni-based alloys used ia a diverse array of appHcations, especially for nuclear reactors, depend on chromium for oxidation and corrosion resistance. Evaporated, amorphous, thin-film resistors based on Ni-Cr with A1 additions have the advantageous property of a near-2ero temperature coefficient of resistance (58). 

Alloys having varying degrees of corrosion resistance have been developed in response to various environmental needs. At the lower end of the alloying scale are the low alloy steels. These are kon-base alloys containing from 0.5—3.0 wt % Ni, Cr, Mo, or Cu and controlled amounts of P, N, and S. The exact composition varies with the manufacturer. The corrosion resistance of the alloy is based on the protective nature of the surface film, which in turn is based on the physical and chemical properties of the oxide film. As a rule, this alloying reduces the rate of corrosion by 50% over the fkst few years of atmosphere exposure. Low alloy steels have been used outdoors with protection. 

For resistance against fatigue, Nimonic 75 has been used with Nimonic 80 and Nimonic 90. Nimonic 75 is an 80-20 nickel-chromium alloy stiffened with a small amount of titanium carbide. Nimonic 75 has excellent oxidation and corrosion resistance at elevated temperatures, a reasonable creep strength, and good fatigue resistance. In addition, it is easy to press, draw, and mold. As firing temperatures have increased in the newer gas turbine models, HA-188, a Cr, Ni-based alloy, has recently been employed in the latter section of some combustion liners for improved creep rupture strength. 

Many of the alloys of copper are more resistant to corrosion than is copper itself, owing to the incorporation either of relatively corrosion-resistant metals such as nickel or tin, or of metals such as aluminium or beryllium that would be expected to assist in the formation of protective oxide films. Several of the copper alloys are liable to undergo a selective type of corrosion in certain circumstances, the most notable example being the dezincification of brasses. Some alloys again are liable to suffer stress corrosion by the combined effects of internal or applied stresses and the corrosive effects of certain specific environments. The most widely known example of this is the season cracking of brasses. In general brasses are the least corrosion-resistant of the commonly used copper-base alloys. 

When platinum or its alloys are being joined, properties of the weld or solder must be such that it is no less corrosion or oxidation-resistant for the application in question than the parent metal. Platinum and its alloys are readily Joined to themselves and to certain base metals, e.g. iron, nickel, copper. The principal methods for Joining platinum are as follows ... 

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