Nickel/cadmium cell

The aimual production value of small, sealed nickel—cadmium cells is over 1.2 biUion. However, environmental considerations relating to cadmium are necessitating changes in the fabrication techniques, as well as recovery of failed cells. Battery system designers are switching to nickel —metal hydride (MH) cells for some appHcations, typically in "AA"-si2e cells, to increase capacity in the same volume and avoid the use of cadmium. 

Fig. 3. View of pocket electrode nickel—cadmium cell.

To complete the assembly of a cell, the interleaved electrode groups are bolted to a cov er and the cover is sealed to a container. Originally, nickel-plated steel was the predominant material for cell containers but, more recently plastic containers have been used for a considerable proportion of pocket nickel-cadmium cells. Polyethylene, high impact polystyrene, and a copolymer of propylene and ethylene have been the most widely used plastics. 

Fig. 6. Partial cutaway of a coiled, sintered-plate, nickel—cadmium cell ("D"-size).

Other Cells. Other methods to fabricate nickel—cadmium cell electrodes include those for the button cell, used for calculators and other electronic de dces. Tliis cell, the construction of which is illustrated in Figure is commonly made using a pressed powder nickel electrode mixed with graphite that is similar to a pocket electrode. Tlie cadmium electrode is made in a similar manner. Tlie active material, graphite blends for the nickel electrode, are ahnost the same as that used for pocket electrodes, ie, 18% graphite. 

Lower cost and lower weight cylindrical cells have been made using plastic bound or pasted actwe material pressed into a metal screen. Tliese cells suffer slightly in utilization at high rates compared to a sintered-plate cylindrical cell, but they may be adequate for most applications. Tlie effect of temperature and discharge rate on the capacity of sealed nickel-cadmium cells is illustrated in Figure 8 and Table 3. 

Fig. 8. Discharge capacity of small sealed nickel—cadmium cells where the hiitial charge is 0.1 C x 16 h at 20°C and the discharge is 1 C at temperatures of...

Table 3. Nominal Capacities of Consumer Nickel—Cadmium Cells...

A number of manufacturers started commercial production of nickel—MH cells in 1991 (31—35). The initial products are "AA"-size, "Sub-C", and "C -size cells constmcted in a fashion similar to small sealed nickel —cadmium cells. Table 6 compares the Ovonics experimental cell and a similar sized nickel—cadmium cell. Ovonics also deUvered experimental electric vehicle cells, 22 A-h size, for testing. The charge—discharge of "AA" cells produced in Japan (Matsushita) are compared in Figure 22. 

From these data, the hydride cells contain approximately 30—50% more capacity than the Ni—Cd cells. The hydride cells exliibit somewhat lower high rate capabiUty and higher rates of self-discharge than nickel—cadmium cells. Life is reported to be 200—500 cycles. Though not yet in full production it has been estimated that these cells should be at a cost parity to nickel—cadmium cells on an energy basis. 

Nickel-cadmium cells have a very low ac resistance of 1 mil. The charge state of the cells is of secondary importance. Nickel-cadmium cells must have sufficient current capacity and have current stability. They can be used directly as a dc decoupling device (Fig. 14-6) [6]. 

Fig. 14-6 Circuit diagram for a dc decoupling device with nickel-cadmium cell. (KE) insulated cable end sealing, (E) grounding installation, (1) grounding side bar (2) NiCd cell, 1.2 V (3) breakdown fuse (4,5) isolating links.

Dry cells (batteries) and fuel cells are the main chemical electricity sources. Diy cells consist of two electrodes, made of different metals, placed into a solid electrolyte. The latter facilitates an oxidation process and a flow of electrons between electrodes, directly converting chemical energy into electricity. Various metal combinations in electrodes determine different characteristics of the dry cells. For example, nickel-cadmium cells have low output but can work for several years. On the other hand, silver-zinc cells are more powerful but with a much shorter life span. Therefore, the use of a particular type of dry cell is determined by the spacecraft mission profile. Usually these are the short missions with low electricity consumption. Diy cells are simple and reliable, since they lack moving parts. Their major drawbacks are... 

Battery types are either lead-acid or nickel-cadmium cells. Lead-acid types have been used for a long time and, when correctly maintained, have a working life of 25 years. Nickel-cadmium batteries offer the same working life as lead-acid but are smaller in weight and volume, generally with a higher initial capital cost. Loads applied to D.C. systems can be categorized into three types ... 

Apart from the improvement and scaling up of known systems such as the lead accumulator or the nickel/cadmium cell, new types of cells have also been developed. Here, rechargeable lithium batteries and nickel-systems seem to be the most promising the reason for this will be apparent from the following sections [3]. 

Oxygen evolution occurs on nickel oxide electrodes throughout charge, on overcharge, and on standby. It is the anodic process in the self-discharge reaction of the positive electrode in nickel-cadmium cells. Early work in the field has been reviewed [9], No significant new work has been reported in recent years. 

Cadmium presents an environmental risk. Since small nickel-cadmium cells are often not separately disposed of, they may enter municipal garbage incinerators. The search for alternative materials for the negative electrode led to metal hydrides, which not only are regarded as environmentally less critical, but also allow higher energy density than cadmium. This is especially important for use in portable equipment, such as cellular phones or lap-... 

Many types of rechargeable batteries are much more portable than a car battery. For example, there is now a rechargeable version of the alkaline battery. Another example, shown in Figure 11.20, is the rechargeable nickel-cadmium (nicad) battery. Figure 11.21 shows a nickel-cadmium cell, which has a potential of about 1.4 V. A typical nicad battery contains three cells in series to produce a suitable voltage for electronic devices. When the cells in a nicad battery operate as galvanic cells, the half-reactions and the overall cell reaction are as follows. 

Secondary cells are voltaic cells that can be recharged repeatedly. The lead storage battery and nickel-cadmium cell are examples of secondary cells. The lead storage battery consists of six voltaic cells. Its electrodes are lead alloy plates, which take the form of a grill, filled with spongy lead metal. The cathode consists of another group of plates filled with lead (IV) oxide, P6O2. Dilute sulfuric acid is the electrolyte of the cell. When the battery delivers a current, the lead is oxidized to lead ions, which combine with sulfate fS0 7 ions of the electrolyte to cover the lead electrode. 

Although more expensive, the nickel-cadmium cell is superior to the Leclanche cell in almost all respects, except that the toxicity of cadmium places some restrictions on the disposal of defunct nicad cells. Even the rechargeable Ni/Cd cell has a limited life, due to a memory effect after discharge (i.e., it is not quite fully rechargeable), and consideration must be given to proper disposal or, better, recycling. Peugeot s entry in the ZEV field, the Model 106 electric car, uses 20 liquid-cooled 6 V Ni/Cd cells to deliver 120 V, and the supplier undertakes to recycle the battery at the end of its useful life. 

The manufacture of secondary batteries based on aqueous electrolytes forms a major part of the world electrochemical industry. Of this sector, the lead-acid system (and in particular SLI power sources), as described in the last chapter, is by far the most important component, but secondary alkaline cells form a significant and distinct commercial market. They are more expensive, but are particularly suited for consumer products which have relatively low capacity requirements. They are also used where good low temperature characteristics, robustness and low maintenance are important, such as in aircraft applications. Until recently the secondary alkaline industry has been dominated by the cadmium-nickel oxide ( nickel-cadmium ) cell, but two new systems are making major inroads, and may eventually displace the cadmium-nickel oxide cell - at least in the sealed cell market. These are the so-called nickel-metal hydride cell and the rechargeable zinc-manganese dioxide cell. There are also a group of important but more specialized alkaline cell systems which are in use or are under further development for traction, submarine and other applications. 

Fig. 6.2 Cut-away diagram of a typical nickel-cadmium cell, (By courtesy of Chloride...

Fig. 6.S Charge retention in nickel-cadmium cells after prolonged periods of open circuit. (By courtesy of Chloride Alcad.)...

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