Natural rubber crosslinking

FIGURE 10.26 Tensile strength of natural rubber crosslinked with dicumyl peroxide (DCP) versus temperature. (From Thomas and Whittle (1970).)... 

Stress-strain measurements at uniaxial extension are the most frequently performed experiments on stress-strain behaviour, and the typical deviations from the phantom network behaviour, which can be observed in many experiments, provided the most important motivation for the development of theories of real networks. However, it has turned out that the stress-strain relations in uniaxial deformation are unable to distinguish between different models. This can be demonstrated by comparing Eqs. (49) and (54) with precise experimental data of Kawabata et al. on uniaxially stretched natural rubber crosslinked with sulphur. The corresponding stress-strain curves and the experimental points are shown in Fig. 4. The predictions of both... 

Fillers and other additives are used to make molded objects from phenolic resins to reduce shrinkage during cure, improve strength, and provide flow control. Representative materials added are mineral flour, wood flour, nutshell flour, pressed olive stones, lignite, and natural rubber. Crosslinked phenolics containing inorganic or organic fillers are schematically illustrated in Scheme 35. 

Styrene-butadiene rubber, similar to natural rubber, is only slightly resistant to light attack and in particular to photo-oxidative degradation. In contrast to natural rubber, crosslinking is dominant [32]. 

Natural rubber, cis-1,4-polyisoprene, cross-linked with sulfur. This reaction was discovered by Goodyear in 1839, making it both historically and commercially the most important process of this type. This reaction in particular and crosslinking in general are also called vulcanization. 

Sulfur chemistry [29] has also been used to crosslink rubber/resin PSAs, although the use of elemental sulfur itself yields tapes that can stain substrates. Other patents exemplify the use of typical rubber vulcanizing chemistry such as Tetrone A , dipentamethylenethiuramtetrasulfide, and Tuads , tetramethylthiu-ram disulfide [30], or zinc butyl xanthate [31] for this purpose. Early art [32] also claimed electron beam curing of both natural rubber and other adhesives that were solvent coated on tape backings. Later references to electron beam curing... 

Other polymers used in the PSA industry include synthetic polyisoprenes and polybutadienes, styrene-butadiene rubbers, butadiene-acrylonitrile rubbers, polychloroprenes, and some polyisobutylenes. With the exception of pure polyisobutylenes, these polymer backbones retain some unsaturation, which makes them susceptible to oxidation and UV degradation. The rubbers require compounding with tackifiers and, if desired, plasticizers or oils to make them tacky. To improve performance and to make them more processible, diene-based polymers are typically compounded with additional stabilizers, chemical crosslinkers, and solvents for coating. Emulsion polymerized styrene butadiene rubbers (SBRs) are a common basis for PSA formulation [121]. The tackified SBR PSAs show improved cohesive strength as the Mooney viscosity and percent bound styrene in the rubber increases. The peel performance typically is best with 24—40% bound styrene in the rubber. To increase adhesion to polar surfaces, carboxylated SBRs have been used for PSA formulation. Blends of SBR and natural rubber are commonly used to improve long-term stability of the adhesives. 

The original compound, maleimide (2,5-dioxo-A -pyrroline), is synthesized by the cyclo-condensation of ammonia and maleic acid. Similarly, primary amine is added to maleic anhydride, followed by cyclocondensation, to form N-substituted maleimide (Fig. 2). This reaction is applied to the preparation of bis-maleimides (BMl) [1]. At first, BMI was used as a crosslinking agent for natural rubber (NR). An o-dichlorobenzene solution of NR was crosslinked by BMI at I08-150°C in the presence of peroxides. The radicals generated from peroxides react with the double bonds of both BMI and NR [ 1 ]. 

Rubber used in practical applications is crosslinked through disulfide (-S-S-) bonds, and is known as vulcanized rubber. Can you name another important class of polymers which are crosslinked through disulfide bonds Examine vulcanized rubber. How many individual strands does it comprise Are these strands of natural rubber or of gutta-percha What is the percentage (by weight) of sulfur incorporated into the polymer (The molecular weight of the sample is 1701 amu.) Does this classify as a low-sulfur polymer (<3%), a high-sulfur polymer (>10%) or in between ... 

TPEs from blends of rubber and plastics constitute an important category of TPEs. These can be prepared either by the melt mixing of plastics and rubbers in an internal mixer or by solvent casting from a suitable solvent. The commonly used plastics and rubbers include polypropylene (PP), polyethylene (PE), polystyrene (PS), nylon, ethylene propylene diene monomer rubber (EPDM), natural rubber (NR), butyl rubber, nitrile rubber, etc. TPEs from blends of rubbers and plastics have certain typical advantages over the other TPEs. In this case, the required properties can easily be achieved by the proper selection of rubbers and plastics and by the proper change in their ratios. The overall performance of the resultant TPEs can be improved by changing the phase structure and crystallinity of plastics and also by the proper incorporation of suitable fillers, crosslinkers, and interfacial agents. 

Carbon blacks are the most widely used fillers for elastomers, especially vulcanised natural rubber. They cause an improvement in stiffness, they increase the tensile strength, and they can also enhance the wear resistance. Other particulate fillers of an inorganic nature, such as metal oxides, carbonates, and silicates, generally do not prove to be nearly so effective as carbon black. This filler, which comes in various grades, is prepared by heat treatment of some sort of organic material, and comes in very small particle sizes, i.e. from 15 to 100 nm. These particles retain some chemical reactivity, and function in part by chemical reaction with the rubber molecules. They thus contribute to the crosslinking of the final material. 

Natural rubber latex, obtained from rubber trees, is converted to its final form by a process known as vulcanization, first discovered by Charles Goodyear in 1839. Vulcaiuzation is basically a crosslinking reaction of double bonds in the latex structure with sulfur. The polymerization of butadiene with itself or with other vinyl monomers results in a material that like natural latex, still contains double bonds. Thus, synthetic rubber made from butadiene can be processed and vulcanized just like natural rubber. 

Synthetic and natural rubbers are amorphous polymers, typically with glass transition temperatures well below room temperature. Physical or chemical crosslinks limit chain translation and thus prevent viscous flow. The resulting products exhibit elastic behavior, which we exploit in such diverse applications as hoses, automotive tires, and bicycle suspension units. 

Historically, the first crosslinking of macromolecules (natural rubber) was performed with sulfur thus given the name of Vulcanus, Roman god of volcanoes from where sulfur was extracted. 

Thermodynamic Analysis. As reported previously, the storage modulus G of PDMS networks with tetrafunctional crosslinks is independent of frequency between 10 3 and 1 Hz (21). This behaviour which is entirely different from that of vulcanized natural rubber or synthetic polyisoprene networks, was attributed to the lack of entanglements, both trapped and untrapped, in these PDMS networks. Figure 4 shows that G of a network with comb-like crosslinks is also frequency independent within an error of 0.5%. For comparison, two curves for PDMS having tetrafunctional crosslinks are also shown. The flat curves imply that slower relaxations are highly unlikely. Hence a thermodynamic analysis of the G data below 1 Hz can be made as they equal equilibrium moduli. 

Time-crosslink density superposition. Work of Plazek (6) and Chasset and Thirion (3, 4) on cured rubbers suggests that there is one universal relaxation function in the terminal region, independent of the crosslink density. Their results indicate that the molar mass between crosslinks might be considered as a reducing variable. However, these findings were obtained from compliance measurements on natural rubber vulcanizates,... 

Gel present in natural rubber when the crosslinked particles are at or below the limits of microscopic vision (0.1 ptm) the gel is known as microgel. The term is also applied to similar structures in synthetic rubber. 

Processing aid-80, a masterbatch in the form of pressed crumb consisting of an 80 20 blend of crosslinked to ordinary natural rubber. The correct proportions of vulcanised latex and field latex are blended, coagulated and the resulting crumb pressed into 100 lb bales. The use of PA 80 confers Superior Processing properties on any natural or styrene-butadiene rubber with which it may be mixed. See Superior Processing Rubber. 

To convert an elastomer into ebonite, the glass transition temperature, Tg, has to be raised to above 20 °C, or above the operating temperature of the product, in order to remain rigid in use. This is achieved by crosslinking the rubber with a large amount of sulphur. Typically, 25 to 50 phr is used for natural rubber ebonites. Ebonites can be produced from NR, BR, IR, SBR and NBR. Rubbers with low unsaturation, e.g., HR and EPDM, do not form ebonites. 

The characteristic property of elastomers is their rubber-elastic behavior. Their softening temperature lies below room temperature. In the unvulcanized state, i.e. without crosslinking of the molecular chains, elastomers are plastic and thermo-formable, but in the vulcanized state—within a certain temperature range — they deform elastically. Vulcanization converts natural rubber into the elastic state. A large number of synthetic rubber types and elastomers are known and available on the market. They have a number of specially improved properties over crude rubber, some of them having substantially improved elasticity, heat, low-temperature, weathering and oxidation resistance, wear resistance, resistance to different chemicals, oils etc. 

Note 2 A classic example of vulcanization is the crosslinking of c/s-polyisoprene through sulfide bridges in the thermal treatment of natural rubber with sulfur or a sulfur-containing compound. 

---