Molding temperature

The cycle can usually be estimated on the basis of about 30 s/3 mm of thickness most of it is devoted to ram-in-motion time (except for very thin sections). The mold temperature used with PFA 340 is often the highest temperature that allows the part to be ejected undamaged from the mold and retain its shape while cooling. 

An important aspect of this procedure is the use of latent acid catalysts, such as phenyl hydrogen maleate, phenyl trifluoracetate, and butadiene sulfone. These catalysts reduce the peak exotherm from over 200°C to 130—160°C. The resin catalyst mixture has a working life of up to several days at RT. The elevated temperature of mol ding these latent catalysts generates the corresponding acids, namely, maleic, trifluoracetic, and phenolsulfonic, which cataly2e the resole reaction. Typically, a cycle time of 1—2 min is requited for a mold temperature of - 150° C. 

Table 4. Injection-Molding Temperatures for Different Polyamides ...

Rotomolding. Nylon-6, nylon-11, and nylon-12 can be used in rotomolding and are generally suppHed for these appHcations as a powder or with a small pellet si2e. The process involves tumbling the resin in a heated mold to form large, thin-walled mol dings. Nylon-11 and nylon-12 use mold temperatures of 230—280°C and nylon-6 is processed at over 300°C. An inert gas atmosphere is preferred to avoid oxidation. 

Highest thermal performance with PPS compounds requires that parts be molded under conditions leading to a high level of crystallinity. Glass-filled PPS compounds can be molded so that crystalline or amorphous parts are obtained. Mold temperature influences the crystallinity of PPS parts. Mold temperatures below approximately 93°C produce parts with low crystallinity and those above approximately 135°C produce highly crystalline parts. Mold temperatures between 93 and 135°C yield parts with an intermediate level of crystallinity. Part thickness may also influence the level of crystallinity. Thinner parts are more responsive to mold temperature. Thicker parts may have skin-core effects. When thick parts are molded in a cold mold the skin may not develop much crystallinity. The interior of the part, which remains hot for a longer period of time, may develop higher levels of crystallinity. 

Mold temperature can vary widely. Typical temperatures range from 40 to 150°C. Higher mold temperatures favor polymer crystallisation and result ia more dimensionally stable parts. Crystallinity can be developed ia parts molded ia cold molds by annealing at approximately 200°C. 

The largest use for 2,4-dicumylphenol is in a production of a uv stabilizer of the benzotriazole class, 2-(2 -hydroxy-3, 5 -dicumylphenyl)benzotriazole [70321-86-7] which is used in engineering thermoplastics where high molding temperatures are encountered (67). The high molecular weight of... 

Although more and more zinc sheet and strip are produced in continuous mills, some is stiU produced by rolling slabs cast in open or closed book-type molds made of cast iron (124—127). The casting temperatures are between 440 and 510°C, mold temperatures between 80 and 120°C. The contact surfaces of the mold must be smooth and clean to allow unrestricted shrinkage of the cast slab. Mold lubricant is not necessary, but if used should be held to a minimum. Slabs cast in open molds must be skimmed immediately to remove surface oxide. Rolling slabs are cast 1.87—10 cm thick. 

The catalysts are primarily DCPD-soluble derivatives of tungsten and molybdenum and the activators are aluminum alkyls (63—64). Polymerization is accompHshed by mixing equal amounts of Hquid DCPD (at >32° C), one part of which contains the catalyst and the other of which contains the activator. The mixture is rapidly injected into a mold, where the polymerization takes place. Polymerization times are from under 30 seconds to several minutes, depending on the size of the part, mold temperature, and modifiers added to the polymerizate. 

Mold temperatures vary between 150—200°C, depending on the mol ding methods and part size. Parts can be molded in 1.5—10 min depending on the configuration and thickness of the part, the mold temperature, and the desired state of cure at demolding. Since most ethylene—acryflc parts are postcured, it is sometimes possible to demold partly cured articles and complete vulcanization in the postcuring oven. 

Values measured with 2 mm thickness sheet molded by iujection molding machine set at cylinder temperature 150°C, mold temperature 20°C. 

C medium speed iujection mol ding mold temperature 20°C ASTM No. 1 dumb bells. 

PPS resins are chiefly used for injection mol ding. The melt flow of the glass-fiUed resins is very stiff, and high injection pressures are required. Mold surface wear is heavier than for most other engineering plastics. Mol ding melt temperatures are near 330°C for optimum surface gloss and impact strength, mold temperatures of 130°C should be used. The resins are brown to brown-black. 

The PEEK resia is gray, crystalline, and has excellent chemical resistance T is ca 185°C, and it melts at 288°C. The unfilled resia has an HPT of 165°C, which can be iacreased to near its melting poiat by incorporating glass filler. The resia is thermally stable, and maintains ductiUty for over one week after being heated to 320°C it can be kept for years at 200°C. Hydrolytic stabiUty is excellent. The resia is flame retardant, has low smoke emission, and can be processed at 340—400°C. Crystallinity is a function of mold temperature and can reach 30—35% at mold temperatures of 160°C. Recycled material can be safely processed. Properties are given ia Table 16. 

Molding and injection Compression ratio Compression molding pressure (lbf/in. ) Compression molding temperature (°C) Injection molding pressure (Ibf/in. ) Injection molding temperature (°C) Molding qualities Mold (linear) shrinkage (in./in.) Specific volume (Ib )... 

Endothermic peak temperature according to the differential scanning calorimeter method. (Speed of temperature rise 20 C/min.) he figures apply to 2-mm-thick sheet injection molded with cylinder temperature of 150°C and mold temperature 20 C. 

The standard injection molding machine used had a screw diameter of 30 mm and the aspect ratio of 23.70. The barrel temperature profile was 270, 280, 290, and 295°C. The mold temperature was about 90°C. The injection molded tensile samples were processed according to the CAMPUS specification (Computer Aided Materials Preselection by Uniform Standards) [24] and DIN 53455 Form 3. To obtain the different flow conditions, four groups of samples were injection molded by varying melt... 

Mold temperature = 90°C maximum clamping force = 700 kN maximum injection pressure 225 MPa. 

Low-pressure SF products can have characteristic surface splay patterns. However, the utilization of increased mold temperatures, increased injection rates, or grained mold surfaces will serve to minimize or hide this surface streaking. Finishing systems like... 

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