Metal powder sintering

Annual Book of ASTM Standards, Vol. 02.05, Metallic and Inorganic Coatings Metal Powders, Sintered P/M Structural Parts, ASTM International, West Conshohocken, PA, 2002. 

Miscellaneous Methods. Powdered metals such as aluminum, chromium, nickel, and copper, along with various aHoys, can be appHed to parts by electrostatic deposition. The metal strip containing the attached powdered metal must be further processed by cold rolling and sintering to compact and bond the metal powder. 

Miscellaneous Processes. Metal strip for cladding can be produced by cold pressing metal powder into alow density green strip, foUowed by sintering to compact the powder. AHoy powders can be made into strip, along with specialized strip with one powder bonded to a different powder on the opposite side. 

Porous parts and bearings are made by both the press and sinter techniques, whereas filters are made by loose powder sintering. The metals most commonly used for P/M porous products are bron2e, stainless steel (type 316), nickel-base alloys (Monel, Inconel, nickel), titanium, and aluminum. 

Conta.ctMa.teria.ls, Electrical contact materials are produced by either slicing rod made from metal powder, infiltrating a porous refractory skeleton, or compaction and sintering of powders (see Electrical CONNECTORS) (51—53). 

Electrolytic Capacitors. Tantalum, because of its high melting point of 2850°C, is produced as a metal powder. As such, it is molded, sintered, and worked to wire and fod, and used to budd certain types of tantalum capacitors (51). Other capacitors are made by compacting and sintering the tantalum powder. 

Both zirconium hydride and zirconium metal powders compact to fairly high densities at conventional pressures. During sintering the zirconium hydride decomposes and at the temperature of decomposition, zirconium particles start to bond. Sintered zirconium is ductile and can be worked without difficulty. Pure zirconium is seldom used in reactor engineering, but the powder is used in conjunction with uranium powder to form uranium—zirconium aUoys by soHd-state diffusion. These aUoys are important in reactor design because they change less under irradiation and are more resistant to corrosion. 

H. H. Hausner, "Compacting and Sintering of Metal Powder Without the Apphcation of Pressure," International Symposium Agglomeration, Apr. 12-14,1961. 

Ma.nufa.cture. Several nickel oxides are manufactured commercially. A sintered form of green nickel oxide is made by smelting a purified nickel matte at 1000°C (30) a powder form is made by the desulfurization of nickel matte. Black nickel oxide is made by the calcination of nickel carbonate at 600°C (31). The carbonate results from an extraction process whereby pure nickel metal powder is oxidized with air in the presence of ammonia (qv) and carbon dioxide (qv) to hexaamminenickel(TT) carbonate [67806-76-2], [Ni(NH3)3]C03 (32). Nickel oxides also ate made by the calcination of nickel carbonate or nickel nitrate that were made from a pure form of nickel. A high purity, green nickel oxide is made by firing a mixture of nickel powder and water in air (25). 

Bina Selenides. Most biaary selenides are formed by beating selenium ia the presence of the element, reduction of selenites or selenates with carbon or hydrogen, and double decomposition of heavy-metal salts ia aqueous solution or suspension with a soluble selenide salt, eg, Na2Se or (NH 2S [66455-76-3]. Atmospheric oxygen oxidizes the selenides more rapidly than the corresponding sulfides and more slowly than the teUurides. Selenides of the alkah, alkaline-earth metals, and lanthanum elements are water soluble and readily hydrolyzed. Heavy-metal selenides are iasoluble ia water. Polyselenides form when selenium reacts with alkah metals dissolved ia hquid ammonia. Metal (M) hydrogen selenides of the M HSe type are known. Some heavy-metal selenides show important and useful electric, photoelectric, photo-optical, and semiconductor properties. Ferroselenium and nickel selenide are made by sintering a mixture of selenium and metal powder. 

Fig. 14. Cross-sectional schematics of electrically heated catalyst (EHC) for emission control (a) extmded sintered metal powder EHC (160) (b) two...

Several of the early studies aimed at finding the governing mechanisms of sintering were done with metal powders. A famous study was by Kuczynski (1949) who also examined the sintering of copper or silver to single-crystal metal plates but... 

The very chemically reactive plutonium hydride is usually decomposed in a vacuum-tight furnace capable of attaining a temperature of 700°C. Plutonium hydride that is decomposed under vacuum at temperatures below 400°C forms a very fine (<20y) metallic powder above 500°C the powder begins to sinter into a porous frit which melts at 640°C to form a consolidated metal ingot. This metal typically contains significant oxide slag but is suitable for feed to either molten salt extraction or electrorefining. 

The magnesium-reduced beryllium pebbles generally assay 96% beryllium and are always associated with residual magnesium and slag. These pebbles are purified to about 99.5% by vacuum induction melting in beryllia crucibles at temperatures of about 1400 °C. The ingots are machined and machined scarf is milled to produce beryllium powder. The ground metal powder is pressed and sintered under vacuum. The product is called vacuum hot-pressed beryllium, and this is machined for component manufacture. 

The lowest temperature is reached in the mixing chamber (MC) where the experiments are placed (sometimes inside, see Section 6.5) and where there is the interface between the concentrated and the diluted phase. The MC is in most cases made of Cu. The internal wall of the MC are covered with a sintered metallic powder (Ag or Cu) to reduce the thermal resistance Rk (see Section 4.4) between the liquid mixture of He and the walls. 

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