Membrane separation recovery

Factors affecting RO membrane separations and water flux include feed variables such as solute concentration, temperature, pH, and pretreatment requirements membrane variables such as polymer type, module geometry, and module arrangement and process variables such as feed flow rate, operating time and pressure, and water recovery. 

The technologies used in the control of gaseous organic compound emissions include destruction methods such as thermal and catalytic incineration and biological gas treatment and recovery methods such as adsorption, absorption, condensation, and membrane separation. The most common control methods are incineration, adsorption, and condensation, as they deal with a wide variety of emissions of organic compounds. The most common types of control equipment are thermal and fixed-bed catalytic incinerators with recuperative heat recovery, fixed-bed adsorbers, and surface condensers. The control efficiencies normally range between 90% and 99%. 

Lahiere, R. J., et al. Membrane Vapor Separation Recovery of Vinyl Chloride Monrtmer From PVC Reactor Vents. Ind. Eng. Chem. Res. 32 (1993), pp. 2236-2241. 

Selective gas permeation has been known for generations, and the early use of palladium silver-alloy membranes achieved sporadic industrial use. Gas separation on a massive scale was used to separate U from U using porous (Knudsen flow) membranes. An upgrade of the membranes at Oak Ridge cost 1.5 billion. Polymeric membranes became economically viable about 1980, introducing the modern era of gas-separation membranes. H2 recovery was the first major application, followed quickly by acid gas separation (CO2/CH4) and the production of N2 from air. 

Rules of Thumb With a few notable exceptions such as H2 through Pd membranes, membrane separations are not favored when a component is required at high purity. Often, membranes serve these needs by providing a moderate purity product which may be inexpensively upgraded by a subsequent process. Increasing the purity of N2 by the introduction of H2 or CH4 to react with unwanted O2 is a good example. Unless permeates are recycled, high product purity is accompanied by lower product recovery. 

It is expected that in the very near future, the application of closed water loops will show an intensive growth, strongly supported by the further development of separate treatment technologies such as anaerobic treatment, membrane bioreactors, advanced biofilm processes, membrane separation processes, advanced precipitation processes for recovery of nutrients, selective separation processes for recovery of heavy metals, advanced oxidation processes, selective adsorption processes, advanced processes for demineralisation, and physical/chemical processes which can be applied at elevated temperature. 

Membrane gas-separation systems have found their first applications in the recovery of organics from process vents and effluent air [5]. More than a hundred systems have been installed in the past few years. The technique itself therefore has a solid commercial background. Membranes are assembled typically in spiral-wound modules, as shown in Fig. 7.3. Sheets of membrane interlayered with spacers are wound around a perforated central pipe. The gas mixture to be processed is fed into the annulus between the module housing and the pipe, which becomes a collector for the permeate. The spacers serve to create channels for the gas flow. The membranes separate the feed side from the permeate side. 

Recovery of Soent Mineral Acids via Electridialvtic Mater Splitting Conference Proceeding - International Technical Conference on Membrane Separation Processes Brighton, U.K. 24-26 May 1989, paper G2... 

M.S.K. Chen, G.S. Markiewicz and K.G. Venugopal, Development of Membrane Pervaporation TRIM Process for Methanol Recovery from CH3OII/MTBE/C4 Mixtures, in Membrane Separations in Chemical Engineering, AIChE Symposium Series Number 272, A.E. Fouda, J.D. Hazlett, T. Matsuura and J. Johnson (eds), AIChE, New York, NY, p. 85 (1989). 

Ortiz, I. and Irabien, A. (2009) Membrane-assisted solvent extraction for the recovery of metallic pollutants process modeling and optimization, in Handbook of Membrane Separations (eds A.K. Pabby, S.S.H. Rizviand A.M. Sastre), CRC Press, p. 1023. 

The recovery of plasticiser and solvent from waste PVC plastisols, created in the manufacturing process during screen changeovers, has been shown to be possible using ceramic membrane separation technology (152). 

The unusual interaction of hydrogen with palladium-based membrane materials opens up the possibility of oxidative hydrogen pump for tritium recovery from breeder blankets. The feasibility for this potential commercial application hinges on the hot-fusion and cold-fusion technology under development [Saracco and Specchia, 1994]. At first, Yoshida et al. [1983] suggested membrane separation of this radioactive isotope of hydrogen followed by its oxidation to form water. Subsequently, Hsu and Bauxbaum [1986] and Drioli et al. [1990] successfully tested the concept of combining the separation and reaction steps into a membrane reactor operation. 

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