Mechanical Agitators

Butane-Naphtha Catalytic Liquid-Phase Oxidation. Direct Hquid-phase oxidation ofbutane and/or naphtha [8030-30-6] was once the most favored worldwide route to acetic acid because of the low cost of these hydrocarbons. Butane [106-97-8] in the presence of metallic ions, eg, cobalt, chromium, or manganese, undergoes simple air oxidation in acetic acid solvent (48). The peroxidic intermediates are decomposed by high temperature, by mechanical agitation, and by action of the metallic catalysts, to form acetic acid and a comparatively small suite of other compounds (49). Ethyl acetate and butanone are produced, and the process can be altered to provide larger quantities of these valuable materials. Ethanol is thought to be an important intermediate (50) acetone forms through a minor pathway from isobutane present in the hydrocarbon feed. Formic acid, propionic acid, and minor quantities of butyric acid are also formed. 

In the simplest case, the feed solution consists of a solvent A containing a consolute component C, which is brought into contact with a second solvent B. Eor efficient contact there must be a large interfacial area across which component C can transfer until equiHbrium is reached or closely approached. On the laboratory scale this can be achieved in a few minutes simply by hand agitation of the two Hquid phases in a stoppered flask or separatory fuimel. Under continuous flow conditions it is usually necessary to use mechanical agitation to promote coalescence of the phases. After sufficient time and agitation, the system approaches equiHbrium which can be expressed in terms of the extraction factor S for component C ... 

Fig. 15. Mechanically agitated columns (a) Scheibel column (b) rotating-disk contactor (RDC) (c) asymmetric rotating-disk (ARD) contactor (d) Oldshue-Rushton multiple-mixer column (e) Kuhni column and (f) reciprocating-plate column.

The thin dispersion rapidly thickens into a gelled matrix and coagulates into a water-repellent agglomeration that doats on the aqueous medium as the mechanical agitation is continued. The agglomeration is dried gentiy shearing must be avoided. 

Urea.—Forma.IdehydeResins. Cellular urea—formaldehyde resins can be prepared in the following manner an aqueous solution containing surfactant and catalyst is made into a low density, fine-celled foam by dispersing air into it mechanically. A second aqueous solution consisting of partially cured urea—formaldehyde resin is then mixed into the foam by mechanical agitation. The catalyst in the initial foam causes the dispersed resin to cure in the cellular state. The resultant hardened foam is dried at elevated temperatures. Densities as low as 8 kg/m can be obtained by this method (117). 

Ton-exchange systems in process appHcations may be batch, semicontinuous, or continuous. Batch operations are not common but, where used, involve a ketde with mechanical agitation. Injecting with air or an inert gas is an alternative. A screened siphon or drain valve is requited to prevent resin from leaving with the product stream. 

The cementation of gold and the purification of the ziac electrolyte ate usually carried out ia cylindrical vessels usiag mechanical agitation. The cementation of copper is carried out ia long narrow tanks called launders, ia rotating dmms, or ia an iaverted cone precipitator (see Copper). 

Most ionic nitrations are performed at 0—120°C. For nitrations of most aromatics, there are two Hquid phases an organic and an acid phase. Sufficient pressure, usually slightly above atmospheric, is provided to maintain the Hquid phases. A large interfacial area between the two phases is needed to expedite transfer of the reactants to the interface and of the products from the interface. The site of the main reactions is often at or close to the interface (2). To provide large interfacial areas, a mechanical agitator is frequently used. 

Other types of mechanical agitation consist of vibrating screens or expanded metal panels. However, if the device fails to perform for any reason, discharging material from the bin will be much more difficult than if the device were not present. 

The leaching is 50—60°C without external heating. The cone-bottom tanks are equipped with a pipe from just above the solution level to near the bottom through which air is blown forming bubbles which lower the density of the slurry. These leach tanks, caHed Pachucas, are fairly efficient and are stiH popular although many plants employ mechanical agitators. Most plants use 3—5 tanks in series with acid and calcine being fed to the first and, in some cases, downstream from the first tank as weH. 

In the washing of fabrics, machine and timing must be carefully adjusted. Too large an energy input for too long a time can injure fabric severely, and eventually tear it to shreds. The same effect is quite possible with purely mechanical agitation. 

A (macro)emulsion is formed when two immiscible Hquids, usually water and a hydrophobic organic solvent, an oil, are mechanically agitated (5) so that one Hquid forms droplets in the other one. A microemulsion, on the other hand, forms spontaneously because of the self-association of added amphiphilic molecules. During the emulsification agitation both Hquids form droplets, and with no stabilization, two emulsion layers are formed, one with oil droplets in water (o /w) and one of water in oil (w/o). However, if not stabilized the droplets separate into two phases when the agitation ceases. If an emulsifier (a stabilizing compound) is added to the two immiscible Hquids, one of them becomes continuous and the other one remains in droplet form. 

Description An agitated dryer is defined as one on which the housing enclosing the process is stationaiy while solids movement is accomplished by an internal mechanical agitator. Many forms are in use, including batch and continuous versions. 

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